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Air purging – Sanyo C3682 User Manual

Page 98

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6. Air Purging

Air and moisture remaining in the refrigerant system
have undesirable effects as indicated below. Therefore,
they must be purged completely.

pressure in the system rises

operating current rises

cooling (or heating) efficiency drops

moisture in the air may freeze and block capillary tubing

water may lead to corrosion of parts in the refrigerant
system

Air Purging with a Vacuum Pump (for Test Run)

(1) Check that each tube (both narrow and wide tubes)

between the indoor and outdoor units have been
properly connected and all wiring for the test run
has been completed. Note that both narrow and
wide tube service valves on the outdoor unit are
kept closed at this stage.

(2) Using an adjustable wrench or box wrench, remove

the valve caps from the service valve on both nar-
row and wide tubes.

(3) Connect a vacuum pump and a manifold valve (with

pressure gauges) to the service port on the wide
tube service valve. (Fig. 57)

(4) With the “Lo” knob of the manifold valve open, run

the vacuum pump. The operation time for the vacu-
um pump varies with tubing length and the capacity
of the pump. The following table shows the amount
of time for evacuation:

Table 7

Hi

Lo

Indoor unit

Outdoor unit

Manifold valve
(Exclusively for R410A)

Pressure
gauge

Vacuum pump

Charging hose
(Exclusively for R410A)

Vacuum pump adapter
(Exclusively for R410A)
(with reverse flow prevention)

Fig. 57

CAUTION

Be sure to use a manifold valve
for air purging. If it is not avail-
able, use a stop valve (field sup-
ply) for this purpose. The “Hi”
knob of the manifold valve must
always be kept closed.

The required time in Table 7 is calculated based on the

assumption that the ideal (or target) vacuum condition

is around 10 mmHg abs.

NOTE

Required time for evacuation when

100 liter/h vacuum pump is used

If tubing length is

If tubing length is

less than 33 ft. (10 m)

more than 33 ft. (10 m)

10 min. or more

15 min. or more

CAUTION

The service port on the wide tube
service valve uses a Schrader core
valve to access the refrigerant sys-
tem. The valve core is similar to
those used in automobile tires.
Therefore, be sure to use a vacuum
hose connector which has a push-
pin inside.

To prevent other refrigerants from being mistakenly

charged to units which use R410A, the size of the

charge port on the service valve is different from the

one for other refrigerant types. For servicing such as

recharging, the specified charging hose, manifold and

vacuum pump adapter (with reverse flow prevention)

for R410A must be used.

NOTE

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