John Deere CD4039DF008 User Manual
Page 3
Contents
Page
Page
Identification Views
Diesel Engine Coolant . . . . . . . . . . . . . . . . . . . . 10-4
Identification views . . . . . . . . . . . . . . . . . . . . . . . 01-1
Operating in Warm Temperature Climates . . . . . 10-5
Maintenance Records
Operating the Engine
Using maintenance records . . . . . . . . . . . . . . . . 02-1
Break-in period . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
100 Hours of operation. . . . . . . . . . . . . . . . . . . . 02-1
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . 15-1
500 Hours of operation. . . . . . . . . . . . . . . . . . . . 02-2
Cold weather operation . . . . . . . . . . . . . . . . . . . 15-1
1000 Hours of operation . . . . . . . . . . . . . . . . . . . 02-2
Using a booster battery or charger . . . . . . . . . . . 15-3
1500 Hours of operation . . . . . . . . . . . . . . . . . . . 02-3
Engine operation . . . . . . . . . . . . . . . . . . . . . . . . 15-4
2000 Hours of operation . . . . . . . . . . . . . . . . . . . 02-3
Standby power units . . . . . . . . . . . . . . . . . . . . . . 15-4
2500 Hours of operation . . . . . . . . . . . . . . . . . . . 02-4
Stopping the engine . . . . . . . . . . . . . . . . . . . . . . 15-5
3000 Hours of operation . . . . . . . . . . . . . . . . . . . 02-4
3500 Hours of operation . . . . . . . . . . . . . . . . . . . 02-5
Maintenance
4000 Hours of operation . . . . . . . . . . . . . . . . . . . 02-5
Observe service intervals . . . . . . . . . . . . . . . . . . 20-1
4500 Hours of operation . . . . . . . . . . . . . . . . . . . 02-6
Use correct fuels, lubricants and coolant . . . . . . 20-1
5000 Hours of operation . . . . . . . . . . . . . . . . . . . 02-6
Maintenance interval chart . . . . . . . . . . . . . . . . . 20-2
5500 Hours of operation . . . . . . . . . . . . . . . . . . . 02-7
6000 Hours of operation . . . . . . . . . . . . . . . . . . . 02-7
Maintenance/Daily or every 10 hours
6500 Hours of operation . . . . . . . . . . . . . . . . . . . 02-8
Daily prestarting checks . . . . . . . . . . . . . . . . . . . 25-1
7000 Hours of operation . . . . . . . . . . . . . . . . . . . 02-8
7500 Hours of operation . . . . . . . . . . . . . . . . . . . 02-9
8000 Hours of operation . . . . . . . . . . . . . . . . . . . 02-9
Maintenance/500 hours
8500 Hours of operation . . . . . . . . . . . . . . . . . . 02-10
Changing engine oil and filter . . . . . . . . . . . . . . 30-1
9000 Hours of operation . . . . . . . . . . . . . . . . . . 02-10
Replacing fuel filter element . . . . . . . . . . . . . . . 30-3
9500 Hours of operation . . . . . . . . . . . . . . . . . . 02-11
Checking belt (300-SERIES ENGINES) . . . . . . . 30-4
10000 Hours of operation . . . . . . . . . . . . . . . . . 02-11
Checking belt (POWERTech ENGINES with
manual tensioner) . . . . . . . . . . . . . . . . . . . . . . 30-5
Record Keeping
POWERTech
medallion . . . . . . . . . . . . . . . . . . 03-1
Maintenance/1000 hours/1 year
Engine serial number plate . . . . . . . . . . . . . . . . . 03-1
Cleaning crankcase vent tube . . . . . . . . . . . . . . 35-1
Record engine serial number . . . . . . . . . . . . . . . 03-2
Checking air intake system . . . . . . . . . . . . . . . . 35-1
Engine option codes . . . . . . . . . . . . . . . . . . . . . . 03-3
Checking automatic belt tensioner
Record fuel injection pump model number . . . . . 03-5
(POWERTech ENGINES) . . . . . . . . . . . . . . . 35-2
Check and adjust engine valve clearance
(300-SERIES ENGINES) . . . . . . . . . . . . . . . . 35-3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-1
Fuels, Lubricants and Coolant
Maintenance/2000 hours/2 years
Check and adjust engine valve clearance
Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Handling and Storing Diesel Fuel . . . . . . . . . . . 10-1
(POWERTech ENGINE) . . . . . . . . . . . . . . . . . 40-1
Checking engine speed . . . . . . . . . . . . . . . . . . . 40-3
Engine Break-In Oil . . . . . . . . . . . . . . . . . . . . . . 10-2
Diesel Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Adjust speed droop governor . . . . . . . . . . . . . . . 40-3
Lubricant Storage . . . . . . . . . . . . . . . . . . . . . . . 10-3
Mixing of Lubricants . . . . . . . . . . . . . . . . . . . . . 10-4
Continued on next page
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication. The right is re-
served to make changes at any time without notice.
COPYRIGHT
1999
DEERE & COMPANY
European Office Mannheim
All rights reserved
A John Deere ILLUSTRUCTION
Manual
i
112699
PN=1