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Calculating duct resistance, Planning drop downs – Grizzly G0548Z User Manual

Page 32

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g0548zp, g1028z2, g1029z2-z2p (mfg. 12/12+)

figure 53. static pressure loss charts.

duct

dia.

approximate

static pressure

loss per foot of

rigid pipe

approximate

static pressure

loss per foot

of flex pipe

main

lines

at 3500

Fpm

Branch

lines

at 4000

Fpm

main

lines

at 3500

Fpm

Branch

lines

at 4000

Fpm

2"

0.091

0.122

0.35

0.453

2.5"

0.08

0.107

0.306

0.397

3"

0.071

0.094

0.271

0.352

4"

0.057

0.075

0.215

0.28

5"

0.046

0.059

0.172

0.225

6"

0.037

0.047

0.136

0.18

7"

0.029

0.036

0.106

0.141

8"

0.023

0.027

0.08

0.108

9"

0.017

0.019

0.057

0.079

fitting

dia.

90˚

elbow

45˚

elbow

45˚

Wye(y)

90˚

Wye(y)

3"

0.47

0.235

0.282

0.188

4"

0.45

0.225

0.375

0.225

5"

0.531

0.266

0.354

0.236

6"

0.564

0.282

0.329

0.235

7"

0.468

0.234

0.324

0.216

8"

0.405

0.203

0.297

0.189

in most small/medium shops it is only necessary
to calculate the line with the longest duct length or
the most fittings (operating under the assumption
that if the line with the highest resistance works,
the others will be fine).

to calculate the static pressure of any given

line in the system, follow these steps:

1. make a list of each size duct in the line,

including the length, and multiply those num-
bers by the static pressure value given in the
previous table.

2. list each type of elbow or branch and multiply

the quantity (if more than one) by the static
pressure loss given in the previous table.

Adding duct work, elbows, branches and any
other components to a duct line increases airflow
resistance (static pressure loss). this resistance
can be minimized by using rigid (smooth) pipe and
gradual curves, as opposed to flexible pipe and
90˚ elbows.

to help you think about this resistance, imagine
riding a bicycle in a tunnel that is an exact replica
of your duct work. if the inside of the tunnel is very
bumpy (flexible pipe) and has a lot of sharp turns
(90˚ elbows), it will take a lot more effort to travel
from one end to the other.

the purpose of calculating the resistance is to
determine if it is low enough from the machine to
the dust collector to meet the given CFm require-
ment for the machine. Use the following tables to
calculate the resistance of duct work.

calculating duct resistance

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figure 52. drop down setup.

planning drop downs

plan all the drop downs for each machine with
blast gates, as shown in the

figure below.

plan the drop downs for each machine, using
blast gates wherever possible to control airflow.