Kemppi Promig 540R User Manual
Page 2

2 – Promig 540R, Promig 120R/0425
©
KEMPPI
OY
Promig 540R, Promig 120R/0423 – 3
©
KEMPPI
OY
CONTENTS
1.
PREFACE........................................................................................................................3
1.1.
Introduction .......................................................................................................................3
1.2.
Product introduction ..........................................................................................................3
1.3.
Operation safety................................................................................................................4
2.
INSTALLATION ............................................................................................................... 5
2.1.
Operation control and connectors.....................................................................................5
2.1.1.
Promig 540R control unit................................................................................................. 5
2.1.2.
Promig 120R wire feeder ................................................................................................ 6
2.2.
Units, accessories, cables.................................................................................................7
2.3.
Parts of wire feed mechanism...........................................................................................8
2.4.
Assembly of MIG system ..................................................................................................9
3.
INSTALLATION OF MIG SYSTEM ............................................................................... 10
3.1.
Accessories corresponding to wire diameter ..................................................................10
3.2.
Mounting of MIG gun....................................................................................................... 11
3.3.
Automatic wire feed to gun.............................................................................................. 11
3.4.
Adjustment of pressure ................................................................................................... 11
3.5.
Burn back time ................................................................................................................12
3.6.
Ground cable...................................................................................................................12
3.7.
Shield gas .......................................................................................................................12
3.7.1.
Installing gas bottle ....................................................................................................... 12
3.8.
Main switch I / O..............................................................................................................13
3.9.
Operation of cooling unit (PROCOOL 10, PROCOOL 30) ..............................................13
4.
MXE CONTROL PANEL................................................................................................ 14
5.
OTHER USER FUNCTIONS ......................................................................................... 15
6.
JUMPERS......................................................................................................................15
7.
ERROR CODES OF PANELS....................................................................................... 17
8.
SERVICE AND OPERATION DISTURBANES .............................................................17
9.
ORDERING NUMBERS ................................................................................................ 18
10.
TECHNICAL DATA........................................................................................................ 19