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E-Z-GO ST 480 User Manual

Page 6

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TABLE OF CONTENTS

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TOWING .............................................................................................. 3-22
NEUTRAL LOCK ................................................................................. 3-22

Fig. 20 Neutral Lock ................................................................. 3-23

HAULING ............................................................................................. 3-22

SERVICE AND MAINTENANCE .............................................................. 3-23

SERIAL NUMBER PLATE LOCATION ................................................ 3-25

Fig. 21 Serial Number Plate Location ...................................... 3-25

PERIODIC SERVICE SCHEDULE ..................................................... 3-26

Fig. 22 Periodic Service Schedule ........................................... 3-26

TIRE INSPECTION .............................................................................. 3-28
SEAT PROP ........................................................................................ 3-28

Fig. 23 Seat Prop ..................................................................... 3-29

REPLACING THE FUEL FILTER ........................................................ 3-29
CHECKING THE OIL LEVEL ............................................................... 3-29

Fig. 24 Oil Fill Cap, Dipstick and Fuel Filter ............................. 3-30
Fig. 25 Clean Entire Dipstick ................................................... 3-30
Fig. 26 Check Oil Level on Dipstick ......................................... 3-30

CHANGING THE OIL ........................................................................... 3-30

Fig. 27 Oil Viscosity Chart ....................................................... 3-31

CHANGING THE OIL FILTER ............................................................. 3-32

Fig. 28 Oil Drain and Filter ....................................................... 3-32

LUBRICATION ..................................................................................... 3-32

Fig. 29 Lubrication Points ........................................................ 3-32

AIR CLEANER INSPECTION AND REPLACEMENT ......................... 3-33

Pre-Cleaner Service ...................................................................... 3-33
Cartridge Service ........................................................................... 3-33

Fig. 30 Air Cleaner ................................................................... 3-33

REAR AXLE ......................................................................................... 3-34

Checking the Lubricant Level ........................................................ 3-34

Fig. 31 Add, Check and Drain Rear Axle Lubricant ................. 3-34

STARTER/GENERATOR BELT TENSION ......................................... 3-34

Fig. 32 Check Belt Tension with Gauge .................................. 3-35
Fig. 33 Check Belt Tension with Finger ................................... 3-35

Adjusting the Belt .......................................................................... 3-35

Fig. 34 Adjust Belt Tension ...................................................... 3-35

BATTERY CLEANING ......................................................................... 3-36

Fig. 35 Preparing Acid Neutralizing Solution ........................... 3-36

AIR INTAKE AND COOLING FINS ...................................................... 3-36

Fig. 36 Cleaning Air Intake and Cooling Fins .......................... 3-37

SPARK PLUGS ................................................................................... 3-37
BRAKES .............................................................................................. 3-37

Daily Brake Test ............................................................................ 3-37

PROLONGED STORAGE ................................................................... 3-38
HARDWARE ........................................................................................ 3-38

Fig. 37 Torque Specifications and Bolt Grades ....................... 3-39

CAPACITIES AND REPLACEMENT PARTS ..................................... 3-40

Fig. 38 Capacities and Replacement Parts ............................. 3-40

GENERAL SPECIFICATIONS.............................................. 4-1

ST 480 .................................................................................................... 4-1

Fig. 1 Vehicle Dimensions .......................................................... 4-2
Fig. 2 Vehicle Incline Specifications ........................................... 4-3
Fig. 3 Vehicle Turning Clearance Diameter................................ 4-4

LIMITED WARRANTY .......................................................... 5-1

DECLARATION OF CONFORMITY ..................................... 6-1

LABELS AND PICTOGRAMS ............................. APPENDIX A