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Operation and service information, 50 hours, 100 hours – E-Z-GO ST 480 User Manual

Page 35

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OPERATION AND SERVICE INFORMATION

3-27

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

STEERING ASSEMBLY

Check for abnormal play, tightness of all hardware

TIE RODS/LINKAGES

Check for excessive play, bent components or loose connections

REAR AXLE

Check for leakage, add SAE 30 oil as required (Refer to page 3-34)

50 HOURS

(includes items listed in previous tables & the following)

ENGINE

Change oil, DO NOT OVERFILL (Refer to page 3-30), see Note 1 and Note 2 on Pg. 3-40

Check spark plug wires for cracks/loose connections

EXHAUST

Inspect/clean spark arrester

FRONT AXLE

Check for damage to axle and loose or missing hardware

FRONT SHOCK ABSORBERS

Check for oil leakage and loose fasteners

FRONT SPRINGS

Check for loose hardware, cracks at attachments

FRONT WHEEL ALIGNMENT

Check for unusual tire wear, align if required

PARKING (PARK) BRAKE

Check for binding cables

Check for damage or wear

Lubricate as required, use light oil. DO NOT LUBRICATE CABLES

REAR SHOCK ABSORBERS

Check for oil leakage, loose mounting hardware

ENGINE ELECTRICAL SYSTEM

Check coil/spark plug wires for cracks/loose connections

FUEL SYSTEM

Check for leaks at tank, cap, system lines, filters, pump, carburetor

Check system lines for cracks/deterioration

THROTTLE/GOVERNOR LINKAGE

Check operation and governed speed

HARDWARE AND FASTENERS

Check for loose or missing hardware and components

Tighten or replace missing hardware

100 HOURS

(includes items listed in previous tables & the following)

BATTERY

Clean battery & terminals

ENGINE

Change oil filter (Refer to page 3-32), see Note 1 on Pg. 3-40

Change air cleaner cartridge if damaged or dirty (Refer to page 3-33), see Note 3 on Pg. 3-40

DIRECTION SELECTOR

Check for wear and smooth movement (lubricate shaft with light oil if required)

KING PINS

Check for excessive play and tightness of retaining nuts

Lubricate, use wheel bearing grease

STEERING ASSEMBLY

Lubricate unit and idler arm, use wheel bearing grease

Fig. 22 Periodic Service Schedule