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Replacement parts, Figure 1 – Whelen 7080500 User Manual

Page 2

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Page 2

1.64

CHASSIS GROUND

(01-0770805-01 ONLY)

01-0770805-00

01-0770805-01

(+28) WHITE
(GND) BLACK

LED
MODULE

BLACK

(TO CHASSIS GRND)

1

2

3

(+28) WHITE
(GND) BLACK

LED
MODULE

CN1

WIRING DIAGRAM

1.30” MIN.

RECOMMENDED

MOUNTING HOLE PATTERN

.875”

LIGHT ASSY

.870

CLEARANCE HOLE

#4 HARDWARE

1.750”

WHITE LED ARRAY

2XR.87

1.74

2.60

2

-

6

39-0501316-1A

AMP PIN #66103-4, 20-24 AWG

1

-

5

39-0403024-91

AMP 3 PIN CONN. #207359-1

-

1

4

01-0290252-00

LED/PCB MODULE ASSEMBLY

1

-

3

01-0290252-01

LED/PCB MODULE ASSEMBLY w/GROUND WIRE

1

1

2

38-0250795-00

GASKET, LENS

1

1

1

68-3970804A30

LENS, LED TAIL POSITION LIGHT

-

-

1

-

-

1

01-0770805-00

01-0770805-01

LED TAIL POSITION LIGHT

LED TAIL POSITION LIGHT

QTY.

ITEM

PART NUMBER

DESCRIPTION

MOUNTING HOLE (TYP)

4

VENTING TUBES COILED

INTO (2) LOOPS WITH TUBING

ENDS FACING DOWN. LOOPS

TO FIT THRU 1.38 HOLE.

REPLACEMENT

PARTS

USED ON 01-0770805-01

WIRE (12GA)

TO CHASSIS GROUND

MOUNTING HOLE (TYP)

3

5 6

2

#4 - 40 X 5/16 PPHMS

w/Nylon Locking Element

P/N: 14-040216-05M

Torque: 2 - 4 in./lbs.

1

USED ON

01-0770805-00

Lens should be periodically

cleaned of any foreign substances

(internally & externally)

ROW

1

ROW

4

ROW

2

UPPER

LEFT

6 LED’S

PER SEGMENT

With 1 failed

segment, assembly

still meets

TSO-C30c Type III

light output

requirements

RIGHT

LOWER

ROW

5

ROW

3

ROW

6

Figure 1

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