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Whelen 90206 Series Light User Manual

Page 3

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Page 3

PRELIMINAR

Y:

1.

2.

3.

4.

5.

IMPORT

ANT

NOTE:

6.

IMPORT

ANT

NOTE:

7.

8.

IMPORT

ANT

NOTE:

9.

10.

Disconnect

battery

and

external

cart

power

sources

from

aircraf

tand

pull

associated

circuit

breakers

for

strobe

light

and

position

light

wing

systems.

Remove

existing

w

ingtip

light

assembly

.

Clean

all

excess

adhesive

from

opening

and

mounting

surface.

Fill

lower

screw

hole,

if

any

,w

ith

hardware

included

seperately

.

Remove

lens

ret

ainer

,l

ens

and

gasket

from

base

plate

assembly

.

Route

strobe

light

power

cable

w

ires

through

appropriate

openings

in

wingtip.

Openings

in

wingtip

for

wires

should

be

chafe

protected

using

grommeting

material

supplied.

Observing

polarity

of

existing

position

light

wires,

connect

the

aircraf

tw

ires

to

Whelen

light

assembly

.

Connection

method

to

be

approved

FA

A

type,

using

DME-20

or

equivalent.

Inst

all

the

baseplate

assembly

to

the

airframe

using

(4)

#6-32

Flat

C

’Sunk

Head

Screws

supplied.

Following

the

procedure

provided

for

the

mounting

hardware,

assemble

gasket,

lens,

and

lens

ret

ainer

on

to

the

baseplate

assembly

using

(2)

#10-32

Flat

C

’Sunk

Head

Screws

supplied.

Ti

ghten

until

ret

ainer

seat

s

firmly

on

baseplate.

Gasket

should

be

aligned

properly

.

Connect

strobe

power

cable

to

strobe

light

power

supply

.

Seal

the

baseplate

to

the

wingtip

structure

using

a

thin

bead

of

PR1422-B

1/2

or

equivalent.

This

product

may

be

pa

inted.

WINGTIP SECTION

WHITE

WIRE

POSITIVE

(+)28VDC

BASEPLA

TE

ASSEMBL

Y

BASEPLA

TE

MOUNTING

SCREWS

(4)

#6-32

X

1

PHILLIPS

FLA

T

82

°

C'SINK

HEAD

(MS51957-34)

LENS

GASKET

LENS

LENS

RET

AINER

MOUNTING

SCREWS

(2)

#10-32

X

3/4

PHILLIPS

82

°

C'SINK

FLA

THEAD

(MS50619-67)

LENS

RET

AINER

TO

POWER

SUPPL

Y

GROMMET MA

TERIAL

WINGTIP SECTION

REF

.

INNER MOUNTING PLA

TE

#

6-32

MOUNTING

HOLES

(4

EXISTING)

W

ingtip

Light

Inst

allation

Instruction

Whelen

90206

Series

(Lef

tS

ide

Shown)

W

ARNING!

THE

STROBE

LIGHT

POWER

SUPPL

Y

IS

A

HIGH

VOL

TAGE

DEVICE

DO

NOT

REMOVE

STROBE

TUBES

OR

DISMANTLE

THE

STROBE

LIGHT

HEAD

ASSEMBLIES

WHILE

IN

OPERA

TION.

W

A

IT

10

MINUTES

AFTER

TURNING

POWER

BEFORE

ST

AR

TING

WORK

ON

ANY

TROUBLE

SHOOTING

.

OFF

NOTE:

AT

INST

ALLA

TION,

MOUNTING

SCREWS

SHOULD

B

E

TIGHTENED

TO

A

MAXIMUM

OF

13

IN./LBS.

OF

TORQUE.

IMPORT

ANT!

S

CREWS

SHOULD

BE

AL

TERNA

TEL

Y

TIGHTENED

UNTIL

THE

FINAL

TORQUE

VA

LUE

HAS

BEEN

ACHIEVED.

EVENL

Y

BLACK

WIRE

NEGA

TIVE

(-)GROUND

Form No.13304C