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Operation – Marwin Valve KC Series Trunnion Valves User Manual

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Operation

For Side/Top Entry Ball Valves
1. Marwin ball valves are designed as quarter turn

valves, which means from fully open to fully closed,

operation of the valve stem just needs to turn 90°.

Unless otherwise specified the valve closes by

rotating the stem in the clockwise direction.

2. Marwin ball valves provide DBB (Double block

& bleed) functionality in either fully open or fully

closed position. This means the body cavity pres-

sure venting and fluid/sampling is available when

pressure is maintained in the pipeline.

3. The DBB function allows drain or flush of the valve

body cavity, while preventing downstream leakage

to insure safety of downstream activities.

To perform a DBB action:
First turn the valve in fully open or fully closed position

using an appropriate wrench (Hex head) to turn the

release part of the Drain plug. Caution: For safety the

exhaust ports should never be positioned toward any
personnel

. Continue draining/venting until body cavity

pressure reaches atmospheric pressure. The fluid sam-

pling can be performed during the venting period.

Emergency Seat/Stem sealant injection:

Marwin ball valves are equipped with Seat/Stem sealant

injection plugs which allow performing a sealant injec-

tion if there is a leak during normal operation.

To perform a sealant injection:
To the seat:

normally the seat injection should be done

to the upstream seat. Remove the protective cover of

the sealant plug and inject the sealant with appropriate

injection gun while monitoring from the downstream side

to see if the leakage has been stopped. (This can be

monitored by the DBB function mentioned above).
To the stem:

Release the gland and simply remove the protective

cover of the sealant plug and inject the sealant with ap-

propriate injection gun while monitoring from the gland.

If the leakage stopped, tighten the gland again.

Body drain and flush:

The Marwin ball valves are equipped with two fittings in

the body cavity. The vent fitting used in DBB above and

a drain fitting on the bottom of the valve.

-2-

Gland

Gland Packing

Stem

Spring

Seat
Ball

Gasket

Body Cap

Body

BLOCK

BLOCK

BLEED

Grease-sealant

Grease-jet valve

Grease sealant

O-Ring

Ball

Seat

Spring

O-Ring