ShoreLand'r SRV42TB V.4 - Manual (Page 12)

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003242
Page 12 REV F 05/20/2008
Consumer/ Owner:
Your SeaRay trailer is designed, assembled and pre-adjust-
ed to fit your boat. If properly maintained it will give your boat
maximum support and many years of care free service.
Follow these instructions before using your trailer:
Read your ShoreLand’r Owner’s Guide and all safety de-
cals on the trailer.
Wash and wax your trailer regularly. Always rinse your trailer
after each use, especially when boating in salt or brackish
water.
The law requires that the white ground wire on both the
trailer wire harness and the vehicle harness be properly
grounded.
Re-check all fasteners for tighteness before towing.
Contact your authorized ShoreLand’r dealer if you experi-
ence a problem with your trailer. To locate a dealer, please
use www.shorelandr.com - dealer locator feature.
For further information or assistance, contact ShoreLand’r
at 1-800-859-3028 or visit www.shorelandr.com.
Dealer / Distributor:
Remove all parts banded or taped to the frame assembly.
Locate the bulk hardware and sort according to size.
Tongue:
Slide tongue into the tongue cap on the front of the trail-
er, align holes and insert ½” x 4” hex bolt through the
through tongue cap and secure with ½” flange lock nut.
Pull wires from the rear of tongue and feed them thru the tongue
cover, slide the tongue cover over the brake line tube that ex-
tends from the rear of tongue. Align the hole in the tongue cov-
er, the tongue, and the frame cap insert a ½” x 1-½” hex bolt and
secure with a ½” flat washer and a ½” flange lock nut.
Plug harnesses from the tongue into the matching color har-
ness that extends from each side frame; slide the excess
wire back into the tongue. Very carefully form the brake lines
that extends from the tongue and right side frame until they
are aligned remove the plug and cap and screw the two to-
gether. Tighten line securely.
Safety Chains:
Take a ½” x 5” hex bolt slide on a ½” flat washer and one
(1) of the safety chains; insert the bolt into the hole on the
actuator housing through tongue and out other side. Place
the second safety chain on the bolt followed with a ½” flat
washer and secure with a ½” flange lock nut.
Bunk Assembly:
Place the pre-assembled bunks on the preset bunk brackets
and secure with a 3/8” x 1” hex bolt and secure with a 3/8”
flange lock nut. Repeat at each bunk bracket location.
Rockers:
Remove all parts from bag, insert the bushings into the hole
and slide the rocker into the center bracket on the spring
bracket, making sure that the grease zerk points toward the
ground, insert a ¾” x 4 ½” hex bolt from the outside in. Se-
cure with a ¾” lock nut. Repeat process on other side.
Springs/Axles:
Mount springs on axle by aligning the stub bolt on the leaf
springs with the hole in the center of the spring pad on the
axle, place a spring clamp on top of the leaf spring. Slide
two (2) ½” x 2-5/16” x 6-½” square u-bolts over the springs
and spring clamp, slide a spring/axle u-bolt pad over the
threaded ends of the u-bolts and secure with ½” flange lock
nuts. Repeat on other side of axle and on other axle.
Place axle with the brakes to the rear of the trailer, slide a
spring bushing into the rear loop on the spring bracket and
insert a 9/16” x 3-¼” hex bolt from the outside in and secure
with a 9/16” lock nut. Repeat on other side of trailer. Slide
the hook end of the spring over the bushing and swing the
axle up so the hole in the front of the leaf spring aligns with
the rear hole in the rocker, insert 9/16” x 3-¼” hex bolt and
secure with 9/16” lock nut. Repeat on other side. To mount
the front non brake axle, insert a spring bushing into the front
of the rocker and align with the hole, insert a 9/16” x 3-¼”
hex bolt and secure with a 9/16” lock nut. Repeat on the
other side. Swing axle into place so the front of the leaf
spring aligns with the hole in the front loop on the spring
bracket and insert a 9/16” x 3- ¼” hex bolt from the outside in
and secure with a 9/16” lock nut. Repeat on other side.
Remove plug from right side caliper and insert brake hose
assembly securely, place the other end of the hose into the
clip on the spring bracket and secure with the hose clip.
Carefully uncoil the brake line and insert into the hose.
Tire and Wheel Assemblies
Mount the tire and wheel assemblies using the 1/2” fine
threaded tapered lug nuts provided. Tighten to 80-90 ft/lb.
of torque using the rotation pattern as shown in the Shore-
Landr’s Owners Manual. Re-torque the lug nuts after 50
miles of driving and then periodically thereafter.
Brakes:
Refer to the Brake Service Manual for brake bleeding proce-
dure, service and maintenance.