ShoreLand'r LUV40TBXLW V.3 - Manual (Page 3)

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003671
Page 3 REV C 12/17/2007
FINAL ASSEMBLY INSTRUCTIONS
Remove all banded items and the hardware bag from the frame.
Remove the parts and sort by size.
TONGUE
Locate the tongue and install by sliding it in the front of the tongue
channel.
Line the holes in the tongue with the holes in the tongue channel.
Install the 1/2” x 4” hex bolt in the front cross hole and secure with
a 1/2” flange lock nut.
Remove the wire harness from the rear of the tongue. Place the
wire harness and the brake hose through the hole provided in the
tongue cover plate.
Secure the tongue cover plate in position with the same 1/2” x 1-
1/2” hex bolt that secures the back on the tongue to the tongue
channel of the frame. Secure with a 1/2” lock nut. Tighten both bolts
just installed.
Plug the tongue wire harness ends into the frame harnesses by
matching colors and ends. Push the extra wire provided into the
rear of the tongue. The wire should be positioned so the only thing
exposed to the outside of the tongue and side frame is the black
wire loom.
TONGUE BRAKE HOSE CONNECTION
Locate the brass brake line coupling. Remove the plastic cap from
the fitting on the end of the tongue hose. Thread into one end of the
coupling. Remove the hose from the side frame enough to reach
into the rear of the tongue. Remove the plastic cap from the fitting
on the side frame hose, then thread into the other end of the cou-
pling. Tighten.
Push the excess hose back inside the tongue so that the coupling
just installed is located inside the rear of the tongue.
SAFETY CHAINS
Locate the 1/2” x 5” hex bolt. Slip the bolt through a 1/2” flat washer,
then place through the last link of one of the safety chains.
Place the bolt with chain attached through the hole provided in the
bottom front of the actuator mount on the tongue. Place the second
chain on the portion of the bolt extending through the other side
of the tongue. Place on another 1/2” flat washer and hex lock nut.
Tighten.
RETRACTABLE TIE DOWNS
Locate the two retractable tie downs. Next locate one of the 7/16”
x 1 ½” fine threaded bolts supplied with the retractable tie down.
Insert it into the bottom hole on the retractable tie down so the bolt
is pointing through the back side of the tie down. Insert the bolt
through the hole provided in the taillight bracket just inside the side
frame. Secure with the 7/16” flange lock nut. Tighten.
Repeat the above process on the other tie down.
WINCH POST ASSEMBLY
Your trailer may have come with the jack already installed on the
winch base. However, in the event that it did not, use the following
instructions to attach the jack to the winch base before it is installed
on the tongue.
ASSEMBLY & MOUNTING INSTRUCTIONS
JACK - PROFILE 2000 WINCH BASE
The Profile 2000 winch base used on the 2” x 4” and 2” x 5” frame
trailers is formed so that the jack can be mounted directly to it elimi-
nating the need for other mounting hardware for attaching the jack
to the tongue. The jack required for mounting does not require the
mounting base or any of the original mounting hardware compo-
nents.
Assemble as follows:
The jack must be mounted to the winch base before it is installed
on the trailer tongue. If the winch base is already mounted on the
tongue, it will have to be removed for the jack installation.
Locate the hardware bag and sort all items by size.
Lay the Profile 2000 winch base on its side so the side that the jack
is going to be mounted on is up.
Place the inside jack spacer on the winch base so the center pro-
trusion fits down into the indent in the winch base.