ShoreLand'r PWC1512W V.2 - Manual (Page 4)

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com M310275
Page 4 10/27/03
Remove all banded items from the
frame and sort hardware by size.
Springs:
Install one of the spring bushings
Item #96 in the rear of one of the
spring brackets and secure it in
place with a 9/16” x 3-1/4” hex bolt
and 9/16” flange lock nut. Hook the
hook end of the spring around this
bushing and then swing the front up
into the spring bracket. Align the eye
of the spring with the hole provided
in the spring bracket and secure in
place with another 9/16” x 3-1/4” hex
bolt and 9/16” flange lock nut.
Tighten. Repeat on the other spring.
Axle:
Position the axle under the springs
just installed. Align the pin on the
bottom center of the spring with the
hole provided in the spring pad
welded to the top of the axle. Place
a spring clamp Item #97 on the
topside of the spring. Drop two 1/2”
x 2-5/16” x 6-1/2” U-bolts down over
the spring clamp, spring and then
the axle. Place on a spring and axle
U-bolt plate (Item #99) and
secure in place with 1/2” flange lock
nuts. Repeat on the other spring.
Tighten all nuts on the U-bolts just
installed.
Tire And Wheel Assemblies:
Mount the tire and wheel assemblies
using the 1/2” fine threaded tapered
lug nuts provided. Tighten to 80-90
ft/lb. of torque using the rotation
pattern as shown in the
ShoreLandr’s Owners Manual.
Re-torque the lug nuts after 50 miles
of driving and then periodically
thereafter.
Winch Posts:
Locate one of the winch posts
weldments Item #12. Place it onto
the winch post weldment mounting
section of the frame as shown. Note
that there is a series of hole
positions that the winch post can be
mounted in. Select the one that will
best adapt to your PWC and secure
the winch post weldment to the
frame using (2) 3/8” x 3-3/4” hex
bolts and flange lock nuts. Repeat
this process on the remaining winch
post weldment. Do not tighten at this
time because they will have to be
adjusted to the PWC’s once they are
placed on the trailer.
Walk Board:
Locate the front walk board mount-
ing bracket. (Item #3) Place it on
the front of the frame and align the
holes in the bracket with the holes
provided in the frame. Mount the
front walk board bracket to the front
of the frame by placing two (2) 3/8”
x 5” carriage bolts in the holes
provided from the top side down
through the frame. Secure with 3/8”
lock washers and hex nuts.
Mount one of the back walk board
plates to the middle cross member
by placing 3/8” x 3-1/2” carriage
bolts from the top side down through
the plate and cross member.
Secure with a 3/8” flange lock nut.
Tighten. Repeat this process on the
rear crossmember.
Place the walk board down the
centerline of the trailer on top of the
walk board mounting brackets just
installed. Center on the brackets
side ways and lengthwise. Attach
the walk board to the brackets by
placing No. 10 x 1-1/2” Phillips-head
screws in the holes provided in the
mounting brackets from the bottom
side up into the carpeted walk
board. Thread in the screws until
tight.
Bunks:
Front Crossmember
Outside PWC bunk brackets on
each side of the trailer:
Slide a 3/8” x 3-7/16” x 3” square U-
bolt (Item #31) over the front cross
member so the threaded end of the
U-bolt is pointing forward. Position
the PWC bunk bracket on the front
side of the cross member so that the
dog leg end of the bracket is point-
ing outward. Align two holes in the
PWC bunk bracket with the legs of
the U-bolt, then insert U-bolt through
the holes in the PWC bunk bracket
and secure with 3/8” flange lock
nuts. Repeat this process on the
other outside PWC bunk bracket on
the front cross member.
Inside PWC bunk brackets on
each side of the trailer:
Repeat the above process except
point the dog-leg of the PWC bunk
brackets toward the center of the
trailer.
Rear Cross Member
Outside PWC bunk brackets on
each side of the trailer:
Slide a 3/8” x 3-7/16” x 3” square U-
bolt (Item #31) over the rear cross
member so the threaded end of the
U-bolt is pointing rearward. Position
the PWC bunk bracket on the rear
side of the cross member so that the
dog leg end of the PWC bunk
bracket is pointing outward. Align
two holes in the PWC bunk bracket
with the legs of the U-bolt, then in-
sert U-bolt through the holes and
secure with 3/8” flange lock nuts.
Repeat this process on the other
PWC bunk bracket on the rear cross
member.
Inside PWC bunk brackets on
each side of the trailer:
Repeat the above process except
point the dog-leg of the PWC bunk
brackets toward the center of the
trailer.
Locate the bunk assemblies. Note
that one end of the bunks have a tie
down bracket fastened to it.
FINAL ASSEMBLY INSTRUCTIONS