ShoreLand'r PWC1000 V.3 - Manual (Page 4)

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com
0003109
REV D 04/24/06
Final Assembly Instructions
Remove all small parts from the frame by cutting the bands.
Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and
slide into the tongue channel. Secure with a 3/8” X 4” car-
riage bolt in the front and 3/8” X 3-7/16” X 4-1/8” square
u-bolt, 1” X 4-1/2” mounting strap and 3/8” flange lock nut
in rear of the assembly. Thread the tongue wire harness
through the tongue and connect to the frame harness and
install the grommets. NOTE: Install the tongue in one of the
two adjustment holes in the tongue channel. Refer to the
parts drawing for placement.
Safety Chain:
Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and
safety chain through the lower hole on the front of the tongue.
Secure with a 3/8” flat washer and 3/8” flange lock nut. Re-
peat this procedure on the opposite side of the tongue.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2” X 4” hex
bolt and two (2) 1/2” X 1” hex bolts. Secure with 1/2” flange
lock nuts.
Winch Post:
Attach the winch brace to the winch post assembly with a
3/8” X 4” hex bolt in one (1) of the three (3) holes of ad-
justment. Position the winch assembly on the tongue in a
location that will best fit your watercraft. Fasten with 3/8” X
3-7/16” X 4-1/8” square u-bolt, 1” X 4-1/2” mounting straps
and 3/8” flange lock nuts.
Axle:
Install the spring bushing in the rear spring bracket with 1/2”
X 3-1/4” hex bolts and 1/2” flange lock nuts. Position the axle
under the trailer with the spring eye to the front. Slip the flat
end of the spring in the rear spring bracket and fasten the
front spring eye to the front of the spring bracket with 9/16” X
3-1/4” hex bolts and 9/16” hex lock nuts.
Mount the tire and rim assemblies with 1/2” lug nuts and
tighten to 80-90 ft./lbs. of torque.
Bunk:
Slide a 3/8” X 2-7/16” X 2-3/4” square bolt over the rear
cross member with the threads facing the FRONT. Place an
adjustable bunk bracket on the u-bolt legs and secure with
3/8” flange lock nuts. Slide a 3/8” X 2-7/16” X 2-3/4” square
u-bolt over the front cross member with the threads facing
the REAR. Place an adjustable bunk bracket on the u-bolt
legs and secure with 3/8” flange lock nuts. Fasten the bunk
assembly to the adjustable bunk brackets just mounted and
secure with 3/8” X 1” hex bolts and 3/8” flange lock nuts.
CAUTION:
To prevent damage to your water vehicle hull, place the wa-
ter vehicle on the trailer, loosen bunk u-bolts so the bunks
conform to the hull. Tighten.
To prevent damage to the trailer or tow vehicle, tighten all
fasteners before towing.
The law requires that the white wire on both the tongue and
tow vehicle wire harnesses be grounded to the trailer and
the towing vehicle.