ShoreLand'r LEB40TCBXLW V.2 - Manual (Page 5)

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com
0003290
REV C 1/05/07
Page 5
FINAL ASSEMBLY INSTRUCTIONS
Remove the hardware bag from the frame. Remove the parts and
sort by size.
TONGUE
The tongue is shipped separate of the frame. Locate the
appropriate tongue and install by sliding it in the front of the tongue
channel.
Line the holes in the tongue with the holes in the tongue channel.
Install the 1/2” x 4” hex bolt in the front cross hole and secure with
a /2” lock nut.
Remove the wire harness from the rear of the tongue. Place the
wire harness and the brake line (If equipped with brakes) through
the hole provided in the tongue cover plate. (See Detail F).
Secure the tongue cover plate in position with the same 1/2” x 1-
1/2” hex bolt that secures the back on the tongue to the tongue
channel of the frame. Secure with a /2” lock nut. Tighten both
bolts just installed.
Plug the tongue wire harness ends into the frame harnesses by
matching colors and ends. Push the extra wire provided either
into the rear of the tongue or else remove the grommet in the
side frame and place the extra wire in the side frame. Replace
grommet just removed.
Locate the brass brake line coupling. Remove the plastic cap and
thread the brake line coming out the rear of the tongue into one
end of the coupling. Bend the line in a smooth gradual radius being
careful not to kink the line. Bend so it can be mated to the brake
line from the side frame. Once aligned thread the side frame brake
line into the other end of the coupling. Tighten both lines into the
coupling.
SAFETY CHAINS
Locate the 1/2” x 5” hex bolt. Slip the bolt through a 1/2” flat washer, then
place through the last link of one of the safety chains provided.
Place the bolt with chain attached through the hole provided in the
bottom front of the actuator mount on the tongue. Place the second
chain on the portion of the bolt extending through the other side
of the tongue. Place on another 1/2” flat washer and hex lock nut.
Tighten.
TONGUE BRAKE HOSE CONNECTION
Locate the brass brake line coupling. Remove the plastic cap from
the fitting on the end of the tongue hose. Thread into one end of the
coupling. Remove the hose from the side frame enough to reach
into the rear of the tongue. Remove the plastic cap from the fitting
on the side frame hose, then thread into the other end of the cou-
pling. Tighten.
Push the excess hose back inside the tongue so that the coupling
just installed is located inside the rear of the tongue.
SPARE TIRE BRACKET
The first step in mounting the spare tire bracket is to determine the cor-
rect orientation of the trailer. Standing at the rear of the trailer and look-
ing forward, your right hand is the right-hand side of the trailer.
Mount the spare tire bracket on the right-hand side frame of your
trailer at a location somewhere between the very front of the frame
and the first cross member. The exact positioning is dependant
upon the size and style of your boat.
Once identified, attach the spare tire bracket to the side frame using
the U-bolts provided in the kit. Note that the spare tire bracket is de-
signed to fit both 2” x 4” and 2” x 5” side frames. Use the 1/2” x 4-9/16”
x 3-1/2” U-bolt when mounting to the 2” x 4” side frame and the 1/2”
x 5-9/16” x 3” U-bolts when mounting to the 2” x 5” side frame.
Place the U-bolts over the side frame in the desired location. Match
the holes in the spare tire bracket with the U-bolts just placed over
the side frame. Slide the spare tire bracket over the U-bolts. Secure
using 1/2” lockwashers and hex nuts. Tighten when desired loca-
tion is achieved.
The spare tire bracket is designed to fit a 5 bolt on 4.5” bolt circle
pattern wheel. Note that there are only three stud bolts in the spare
tire bracket which are sufficient to carry the tire and wheel assem-
bly. Align the three studs with the holes in the wheel assembly and
secure the wheel assembly to the spare tire bracket with three- /2”
tapered lug nuts provided in the kit. Tighten securely to make sure
the wheel assembly does not come loose and fall off while trans-
porting the trailer.
Installation is complete.
WINCH POST ASSEMBLY
The height that the bow eye is placed in your boat will determine
the length winch post required. Once this is determined, attach
the winch base to the tongue with three 1/2” x 4-1/2” carriage
bolts and lock nuts.
Align the holes in the Profile 2000 mounting channel with
the holes in the top of the winch base. Attach the front of
the winch head mounting channel to the base by placing a
1/2” x 4-1/2” hex bolt through the hole closest to the front of
the winch base. Secure with a lock nut. Do not tighten.
Note that the winch head can now be rotated either up or down.
Identify the correct hole combination to use to position the bow eye
roller just above the bow eye of your boat. When determined, se-
cure in this position by placing the bushing as shown in Diagram C
inside the winch base so it aligns with the hole just identified for the
proper adjustment. Insert another 1/2” x 4-1/2” hex bolt through the
determined mounting hole in the mounting channel and winch base
making sure the bolt passes through the bushing as well. Secure
with a /2” lock nut. Tighten all bolts.