Acc-7036_inside – AML ACC-7036 Vehicle Mount Charging Cradle User Manual

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The optional 5V DC output is provided primarily to power a tethered bar code

reader. The 9-pin RS232 serial port allows direct connection to the

terminal/computer in cradle for use with many types of applications. The

RS232 cable used should be 3M (10 ft.) or shorter, and will typically incorporate

a null-modem design.

Preparing to Install

Installing the ACC-7036 requires physically mounting the bracket on a secure

surface and wiring into the vehicle’s power system. Please consult your forklift

or vehicle manufacturer’s documentation regarding the installation of

accessory equipment.

Installation

Recommended Tools and Materials

Wire crimping and stripping tool, and/or soldering iron and solder.

Teflon coated braided power and grounding wire of

adequate gauge and length:

- Under 6 feet (1.8 M), minimum 18 ga.

- Exceeding 6 feet (1.8 M), 16-14 ga. is recommended

Heatshrink tubing and heat gun

Electric drill and drill bits

Common hand tools and mounting hardware (nuts and bolts, etc.)

(Optional) Power toggle switch (10A minimum rating)

24 ga. wire, DC power connector suitable for your laser, and 1/8”

Mono phone plug for making a custom power cable if using the 5V

output to power your laser.

Installation Guidelines

SAFETY: Disconnect the vehicle battery cables before installation.

Power is typically available from the vehicle terminal/fuse block.

Use removable power. Use keyed system power, i.e. power that is

removed when the vehicle is turned off, or alternatively use a power

toggle switch (10A minimum rating) to remove power in systems

without keyed power connections or for additional safety reasons.

The ACC-7036 wiring color code is as follows:

- Red – Power from vehicle

- Black – Ground

Keep wiring as short as is practical.

Cover all wiring joints completely with heatshrink tubing.

Route cables and wiring to minimize exposure to damage. Use a

snap-in bushing if routing the power wiring through a firewall or

other sheet metal.

Secure the wiring at least every 2 ft (60 cm)

Observe the required polarity of the bar code scan-

ner or other device when installing the optional 5V

DC power connector. The 1/8” Mono jack tip is +5V

and the sleeve is Ground.

NOTE: The case need not be grounded, as it is internally isolated.

Primary power and ground wiring connections are provided.

NOTE: External fuses and a fuse holder may be used, but are not

required. The ACC-7036 incorporates internal self-resetting 1 Amp

fuses.

RS232 Port Pin out (DB-9)

Introduction

The ACC-7036 Forklift or Vehicle Mount Terminal Charger charges the internal

7.8V Li-Ion battery of many AML terminals/computers, and holds the

terminal/computer securely for use or transit in a forklift or other vehicle. A

9-pin RS232 port is provided for connection of an external serial device such as

a tethered bar code reader or a serial printer. An optional output of 5V DC at 1

Amp is available, primarily intended for powering a device such as a tethered

bar code reader.

About This Guide

This guide provides information on setting up and using the ACC-7036 Forklift

or Vehicle Mount Terminal Charger. For instructions on battery charging, see

the terminal/computer User’s Guide.

Operational Characteristics

The ACC-7036 operates using DC power found in a vehicle. This power is

presumably safe and must be within the range of 9 to 54 Volts DC. Reasonable

precautions have been taken to protect all utilized equipment against

electrical transients commonly found in vehicles. If installed in a combustion

vehicle, be sure that the vehicle’s transient suppressor is functional; this is

typically installed at the alternator. Voltage outside this 9 to 54 V DC range will

invoke undervoltage lockout behavior or overvoltage lockout and transient

protection. There is also built-in blocking reverse battery protection.

The ACC-7036 provides approximately a 4-hour charging time for the

terminal/computer battery. There is a “Power Good” (PG) indicator LED used to

indicate that the input power is present and good, and that no power faults

exist in the system. The PG indicator will turn OFF if there is a fault. If a fault is

observed, remove power immediately and examine the terminal/computer

and attached devices. The PG indicator will turn OFF if one of the following

faults occurs:

Vehicle battery DC voltage too low or too high

Reverse connection of vehicle battery

Power not present

System current draw too high

Li-Ion battery charging circuit short circuit

Optional 5V output short circuit

2190 Regal Parkway • Euless, TX 76040

800.648.4452 • Local: 817.571.9015

2190 Regal Parkway • Euless, TX 76040

800.648.4452 • Local: 817.571.9015

2190 Regal Parkway • Euless, TX 76040

800.648.4452 • Local: 817.571.9015

1 – DCD (Data Carrier Detect) 6 – DSR (Data Set Ready)

2 – RXD (Receive Data)

7 – RTS (Request To Send)

3 – TXD (Transmit Data)

8 – CTS (Clear To Send)

4 – DTR (Data Terminal Ready) 9 – +5V DC

5 – GND (Signal Ground)