Watson-Marlow FF30 V2 - Manual (Page 2)

INSTRUCTION HANDBOOK
FF30 V2
FF30 IH EN 74-216-201 v1.20.doc Page 2 of 26
Table of Contents
1
Introduction .............................................................................................................................. 4
1.1 FF30 ........................................................................................................................................ 4
1.2 Abbreviations in this manual .................................................................................................... 4
1.3 Symbols on the machine ......................................................................................................... 4
1.4 Caution and employee safety .................................................................................................. 5
1.5 Essential training before daily use ........................................................................................... 5
1.6 References .............................................................................................................................. 5
1.7 Dismantling and disposal ......................................................................................................... 5
2 General information ................................................................................................................. 6
2.1 Unpacking and inspection ........................................................................................................ 6
2.2 Receiving and storing the FF30 ............................................................................................... 6
2.3 Mounting of support for inlet and outlet tray ............................................................................. 6
2.4 Technical specifications ........................................................................................................... 7
2.4.1
Dimensions .............................................................................................................................. 7
2.4.2
Buttons / Control panel ............................................................................................................ 8
2.4.3
Services .................................................................................................................................. 9
2.4.4
Bottles, caps and trays ............................................................................................................ 9
2.4.5
Ingress protection .................................................................................................................... 9
2.4.6
Weight ..................................................................................................................................... 9
2.4.7
Materials of construction ........................................................................................................ 10
2.4.8
Fillers ..................................................................................................................................... 10
3 Installation ............................................................................................................................. 11
3.1 Connections .......................................................................................................................... 11
3.2 Mounting of format parts ........................................................................................................ 12
3.2.1
Bottle format parts ................................................................................................................. 12
3.2.2
Screw cap format parts .......................................................................................................... 13
4 Daily Use ............................................................................................................................... 14
4.1 Starting-up and running ......................................................................................................... 14
4.1.1
Adjusting the round table inner bottle rail ............................................................................... 14
4.1.2
Adjusting the inlet guide ......................................................................................................... 14
4.1.3
Adjustment of the filling stand ................................................................................................ 15
4.2 Adjusting the capping sensor ................................................................................................. 15
4.3 Adjusting the height of capping head ..................................................................................... 16
4.4 Adjusting the capping torque ................................................................................................. 16
4.5 Adjustments ........................................................................................................................... 17
4.5.1
Index speed adjustment ......................................................................................................... 17
4.5.2
Bottle ejector speed adjustment ............................................................................................. 17
4.5.3
Capping time adjustment ....................................................................................................... 17
4.5.4
Round table speed adjustment .............................................................................................. 17
4.6 Production START and STOP ............................................................................................... 18
4.6.1
Manual placing of caps .......................................................................................................... 18
4.6.2
Removing bottles from collection tray .................................................................................... 18
4.7 Stepping bottles through the FF30 ......................................................................................... 18
5 Malfunctioning ....................................................................................................................... 19
5.1 Start-up alarms ...................................................................................................................... 19
5.2 Runtime alarms ..................................................................................................................... 19
5.3 Runtime warnings .................................................................................................................. 21
5.4 Trouble shooting .................................................................................................................... 21
6 Cleaning ................................................................................................................................ 22
6.1 Cleaning Frequency .............................................................................................................. 22