Smithco Spray Star 3180 (sn 300G056 – 300G065) Parts & Service Manual - Manual (Page 105)

103
Accessories
30-007 CHEMICAL CLEANLOAD PARTS LIST
REF# PART # DESCRIPTION QUANTITY
1 16-156 Elbow 2
2 8897-90 1 1 /
4
" Discharge Hose 90" 1
18-116 Hose Clamp 2
3 15-816 Cleanload Mount 1
HBFL-516-18-075 Flange Bolt 4
HNFL-516-18 Flange Lock Nut 4
4 18-390 Pipe Tee 1
5 16-880 Close Nipple 1
6 16-159 Fitting 1
7 8897-38 1 1 /
4
" Discharge Hose 38" 1
18-116 Hose Clamp 2
8 18-390 Coupling 1
9 15-620 Cleanload Assembly 1
10 16-161 Fitting 1
11 16-945 Fitting (part of tank) 1
12 Center Boom 1
13 16-972 90° Elbow 1
INSTALLATION INSTRUCTIONS
1. Make sure sprayer tank is empty and flush all chemical residue from sprayer. Always wear protective
clothing, goggles and gloves.
2. Disconnect outlet hose from the spray pump then the 90° fitting from the pump.
3. Install the close nipple, tee, straight fitting and the 90° elbow that was removed from the pump. Always
use thread sealant on all fittings. Tighten all Fittings. One of the 90° fittings should point towards the right
side of the machine and the other one needs to point to the back of the machine.
4. Reinstall the outlet hose onto the spray pump and tighten hose clamp.
5. Install 90" of 1 1 /
4
" discharge hose onto the elbow on the pump that points back and tighten hose clamp.
6. Route the 90" hose to the back of the sprayer so it connects over the top of the left boom support tube.
7. Install the right and left mount bracket (Ref 3) onto the left boom support and secure with 3 /
8
x 2 3 /
4
bolts
and top lock nuts, Tighten.
8. Mount Cleanload Assembly onto mount brackets using 5 /
16
x 3 /
4
flange bolts and flange nuts. Tighten.
9. Install 18-391 reducer coupling (Ref 8) onto outlet side. Then a 16-156 90° elbow (Ref 1) into the
coupling pointing up and one into valve with yellow handle. Tighten fittings so that the elbow in the valve
is pointing up and forward. The outlet fitting should be pointing up.
10. Remove the plug from the top back of the spray tank and install 16-159 hose barb (Ref 6) and tighten.
Now the 38" hose can be installed from the tank to the outlet fitting and tighten with clamps.
11. The hose from the spray pump can be connected to the inlet fitting and tightened with clamps.
12. Make sure all hardware, fittings and clamps are tight. Add about 25 gallons of water to the spray tank.
Start sprayer and circulate water through system to check for leaks.
13. Be sure to read start up, loading and shutdown instructions for Cleanload Assembly before using with
chemicals. When working with chemicals Always wear protective clothing, goggles and gloves.