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MK Products Cobra MX User Manual

Page 15

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Cobra

®

MX Euro Compatible™ 7 Pin Owner's Manual - Page 8

Section E

Troubleshooting

Trouble

Cause

remedy

No wire feed at
gun, feeder not
operating, i.e. no
slave motor or
brake solenoid.

Input power fuse in
feeder/control box blown

Replace fuse.

Micro-switch defective/
not being activated

Replace switch. Check
switch for operation.

Broken electrical cable

Check micro-switch wires
for continuity.

No wire feed
at gun, feeder
operating properly.

Motor control fuse in
feeder/control box blown

Check motor leads for
shorts; then replace fuse.

Bad potentiometer

Check potentiometer with
meter.

Broken electrical cable.

Check motor and
potentiometer wires for
continuity.

Bad speed control/PCB.

See specific cabinet/
control box owner's
manual for speed control
operation.

Wire feeds, but
welding wire is not
energized.

Loose or no cable
connections.

Check all power
connections.

Contactor control cable
loose or in wrong position

Check power supply
owner's manual for
location and type of
contactor signal required,
i.e. closing or 115VAC.

Welding power source

Check power source.

Wire feeds
erratically.

Dirty or worn conduit

Blow out or replace
conduit.

Wrong size contact tip

See contact tip table.

Idler roll stuck

Check for lock washer
under idler roll, or replace
if damaged.

Wire feeds one
speed only.

Bad potentiometer

Check with meter.

Broken electrical cable

Check potentiometer
wires for continuity or
short.

Bad speed control

See specific cabinet/
control owner's manual for
speed control operation.

Wire walks out of
drive rolls.

Idler roll upside-down

Place groove in idler roll
toward top.

Rear wire guide missing

Replace wire guide.