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Rotary encoder alignment-using alignment tool, Installation instructions, Rotary encoders - using alignment tool - alignment – MicroE 1500V Mercury User Manual

Page 11

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Installation Instructions

Rotary Encoders - Using Alignment Tool - Alignment

Page 9

5

Proper sensor alignment may require minor adjustments to the sensor position with
respect to the scale. This can be performed easily using the SmartPrecision Alignment
Tool as illustrated below.

The red, yellow, or green LED will light depending on sensor alignment. Slowly
move the sensor by allowing it to slide on the mounting surface until the green
LED, is illuminated. Optimal alignment will be displayed as a “Bright Green” LED.

IIM

MP

PO

OR

RT

TA

AN

NT

T:

Confirm that the green LED blinks when passing over

the index. If not, readjust the sensor in the Y direction and repeat the above
procedure. When alignment is completed, tighten the sensor mounting screws.

x

Y

Z

θ

z

To align the sensor, move it
in the Y or

θ

z directions.

6

SmartPrecision
Alignment Tool

Improper

Alignment LED

Red

Power/

Calibration

Power/

Calibration

Power/

Calibration

Improved

Alignment LED

Yellow

Proper

Alignment LED

Green

Optimal

Alignment LED

Bright Green

15 pin D

connector

to sensor

15 pin D

connector

to sensor

15 pin D

connector

to sensor

SmartPrecision
Alignment Tool

SSAT1000

SmartPrecision
Alignment Tool

SSAT1000

SmartPrecision
Alignment Tool

SSAT1000

Confirm green over the full range of
motion by sliding the scale past the
sensor. The “green” LED must
remain on over the entire range. If
not aligned over the entire range of
motion, loosen the sensor mounting
screws and repeat step 5.