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Operation 3.1. welding processes, Mig/mag -welding, Synergic mig/mag -welding or 1-mig – Kemppi Promig 200 ML User Manual

Page 9: Synergic pulsed mig-welding, Special functions, Welding gun trigger 2-sequence function, Welding gun trigger 4-sequence function, Operation functions, Wire feed unit and function panel, Operation

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PROMIG 200ML/0520 – 9

© KEMPPI OY

3. OPERATION

Welding in places presenting an immediate fire or explosion hazard is forbidden!

3.1. WELDING PROCESSES
3.1.1. MIG/MAG -welding

In MIG/MAG-welding the filler wire is feeded through welding gun wire conduit to the welding

joint. Welding current strenght and wire feed speed are chosen according to the characteristics of

the work piece to be welded. The values are selected and adjusted with separate potentiometers.

3.1.2. Synergic MIG/MAG -welding or 1-MIG

In synergic MIG-welding the parameters are determined by the wire feed speed setting. This means

that in the synergic process, welding power can be adjusted using one potentiometer only. In the

beginning of the process, a synergic curve suitable for the filler wire and gas must be chosen, to

make the parameters adjustable from wire feed potentiometer.

3.1.3. Synergic pulsed MIG-welding

In synergic pulsed MIG-welding the welding current is cut in pulses, so that the filler material

can be transferred to work piece controlled and without spatter. In the synergic process, welding

power can be adjusted using one potentiometer only. In the beginning of the process, a synergic

curve suitable for the filler wire and gas must be chosen, to make the parameters adjustable from

wire feed potentiometer. The pulse parameters of power source change automatically when wire

feed speed is changed.

3.2. SPECIAL FUNCTIONS
3.2.1. Welding gun trigger 2-sequence function

Gas flow and wire inch start, when the gun switch is pressed and stop when the switch is

released.

3.2.2. Welding gun trigger 4-sequence function

Gas flow starts, when the gun switch is pressed. When the switch is released, wire inch starts and

welding begins. When the gun switch is pressed again, wire inch stops and when the switch is

released, gas flow stops.

3.3. OPERATION FUNCTIONS

See also 2.4. Installation and main parts.

3.3.1. Wire feed unit and function panel

Before starting welding, welding settings suitable for the work piece are chosen in function panel.

See 3.1. Welding processes. When needed, the settings can be adjusted on function panel. The

main functions of the ML-panel are presented on the following page.