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Installing wire reel, Installing welding wire – Kemppi Promig 200 ML User Manual

Page 7

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PROMIG 200ML/0520 – 7

© KEMPPI OY

2.6.2. Installing wire reel

1. Install wire reel so that the hole in the reel is aligned with the pin on the reel holder. Use

reel adaptor, if necessary.

2. Release the locking claws of wire reel locking by turning the latch 45 degrees.

3. Push the reel into its place. Note! Check the reel rotation direction.

4. Lock the reel by turning the locking latch.

Note! Check that the wire or wire reel does not touch the equipment body!

2.6.3. Installing welding wire

Do not direct welding gun to yourself or to persons around you!

Before installing welding wire, check that feed rolls, wire conduit and contact tip are suitable for

the wire.

1. Install feed rolls, check that the right groove is in the wire feed line. The groove can be

changed by changing the position of the adjusting plate.

2. Check that there are no sharp edges on wire end, round off if necessary. Sharp edges may

damage wire guide and wire conduit. Watch out that the wire does not get loose!

3. Push the wire through wire guide tube into feed rolls. Do not release the pressure of the feed

rolls.

4. Use wire inch switch to make the wire roll into the gun. You can also feed the wire to the gun

by pressing the gun switch and pushing the wire slightly until it automatically rolls through

the feed rolls into the gun. Note! Check that the wire runs in the grooves of the both feed

roll pairs!

5. Adjust the pressure of wire feed rolls with adjusting screw. The press force to the feed

rolls is suitable when wire can be slightly restrained with fingers when coming out of wire

conduit, without feed rolls slipping. Note! If the pressure is too high, filler wire flattens and

its coating may fall off. Feed rolls wear out more quickly and friction increases.

6. Adjust the wire reel braking force by turning the adjusting screw in the middle of the locking

latch with a screwdriver. Note! To avoid over-loading wire feed motor, do not tighten too

much.