Kemppi Promig 200 ML - Manual (Page 2)

PROMIG 200ML/0520 – 2 © KEMPPI OY
CONTENTS
1. PREFACE ...................................................................................................................... 3
1.1. INTRODUCTION ......................................................................................................... 3
1.2. PRODUCT INTRODUCTION ...................................................................................... 3
1.3. OPERATION SAFETY ................................................................................................. 3
2. INSTALLATION .............................................................................................................. 4
2.1. REMOVAL FROM PACKAGING .................................................................................. 4
2.2. LOCATING THE MACHINE ......................................................................................... 4
2.3. SERIAL NUMBER ....................................................................................................... 4
2.4. INSTALLATION AND MAIN PARTS ............................................................................ 4
2.4.1. ASSEMBLING THE EQUIPMENT .................................................................. 4
2.4.2. MAIN PARTS AND CONNECTIONS .............................................................. 5
2.5. LIFTING THE EQUIPMENT ........................................................................................ 5
2.6. FILLER WIRE MATERIALS AND EQUIPMENT .......................................................... 5
2.6.1. FILLER WIRES AND WIRE FEED ................................................................. 5
2.6.2. INSTALLING WIRE REEL .............................................................................. 7
2.6.3. INSTALLING WELDING WIRE ...................................................................... 7
2.7. SHIELDING GAS ........................................................................................................ 8
2.7.1. INSTALLING GAS BOTTLE ........................................................................... 8
3. OPERATION .................................................................................................................. 9
3.1. WELDING PROCESSES ............................................................................................ 9
3.1.1. MIG/MAG -WELDING .................................................................................... 9
3.1.2. SYNERGIC MIG/MAG -WELDING OR 1-MIG ............................................... 9
3.1.3. SYNERGIC PULSED MIG-WELDING ........................................................... 9
3.2. SPECIAL FUNCTIONS ............................................................................................... 9
3.2.1. WELDING GUN TRIGGER 2-SEQUENCE FUNCTION ............................... 9
3.2.2. WELDING GUN TRIGGER 4-SEQUENCE FUNCTION ................................ 9
3.3. OPERATION FUNCTIONS .......................................................................................... 9
3.3.1. WIRE FEED UNIT AND FUNCTION PANEL .................................................. 9
3.4. SELECTING AND ADJUSTING WELDING SETTINGS ............................................ 12
3.4.1. MIG/MAG -WELDING .................................................................................. 12
3.4.2. SYNERGIC MIG/MAG -WELDING (1-MIG) ................................................. 12
3.4.3. SYNERGIC PULSED MIG -WELDING ........................................................ 12
3.4.4. MMA-WELDING ........................................................................................... 13
3.5. STORAGE ................................................................................................................. 13
3.6. WELDING .................................................................................................................. 13
3.6.1. CHOOSING WELDING POLARITY ............................................................. 13
3.6.2. EARTHING ................................................................................................... 13
3.6.3. WELDING OPERATION ............................................................................... 13
4. MAINTENANCE ........................................................................................................... 14
4.1. DAILY MAINTENANCE ............................................................................................. 14
4.2. REGULAR MAINTENANCE ...................................................................................... 14
4.2.1. EVERY SIXTH MONTHS ............................................................................. 14
4.2.2. SERVICE CONTRACT ................................................................................. 14
4.3. ORDERING NUMBERS ............................................................................................ 14
4.4. TROUBLE SHOOTING ............................................................................................. 15
4.4.1. ERROR CODES .......................................................................................... 15
5. TECHNICAL DATA ...................................................................................................... 17