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Install interconnect cable to pac-500 c-3, Figure 1c-2, Pac-500/500l plasma control consoles c-3 – Hypertherm THC2 Torch Height Control User Manual

Page 24: Installation - pac-500, Thc-2 torch height control, Install the interconnect cable to pac-500

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THC-2 Torch Height Control

INSTALLATION - PAC-500

Page 1c-3

INSTALL THE INTERCONNECT CABLE TO PAC-500

1.

The cable from the THC-2 to the PAC-500 console must be fabricated. Hypertherm
recommends using 3-pair 22-gauge shielded cable. The cable will run between the
plasma control console and the THC-2 module. Be certain to supply a cable that will
reach between these two components.

2.

Strip the outer shielding away on both ends of the cable and tag individual wire ends 1
through 6. Tag both ends so that wire "1" on one end is the same wire that is marked "1"
on the other end, etc.

3.

Crimp #6 terminals on all wires on one end of the cable. On the other end of the cable,
crimp #6 terminals on wires 4 and 6 and strip and tin the remaining wires.

4.

Feed the cable end with all terminals attached through one of the strain reliefs of the
plasma control console - Fig. 1c-2.

Figure 1c-2 PAC-500/500L Plasma Control Consoles

Strain Reliefs

GAS OUT

WATER OUT

Strain Reliefs

PAC-500

PAC-500L

Strain Reliefs