Hypertherm THC2 Torch Height Control - Manual (Page 24)

THC-2 Torch Height Control
INSTALLATION - PAC-500
Page 1c-3
INSTALL THE INTERCONNECT CABLE TO PAC-500
1. The cable from the THC-2 to the PAC-500 console must be fabricated. Hypertherm
recommends using 3-pair 22-gauge shielded cable. The cable will run between the
plasma control console and the THC-2 module. Be certain to supply a cable that will
reach between these two components.
2. Strip the outer shielding away on both ends of the cable and tag individual wire ends 1
through 6. Tag both ends so that wire "1" on one end is the same wire that is marked "1"
on the other end, etc.
3. Crimp #6 terminals on all wires on one end of the cable. On the other end of the cable,
crimp #6 terminals on wires 4 and 6 and strip and tin the remaining wires.
4. Feed the cable end with all terminals attached through one of the strain reliefs of the
plasma control console - Fig. 1c-2.
Figure 1c-2 PAC-500/500L Plasma Control Consoles
Strain Reliefs
GAS OUT
WATER OUT
Strain Reliefs
PAC-500 PAC-500L
Strain Reliefs