Hypertherm RoboTester Troubleshooting Kit - Manual (Page 14)

3-2 RoboTester Instruction Manual
SETUP AND OPERATION
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HD4070 – Figure list
Figure 1 Satisfying interlock switches.
Figure 2 CNC dongle connection.
Figure 3 Null modem to J7 connection and disk drive location.
Figure 4 Connection of the laptop serial port to the null-modem dongle.
Figure 5 Robotester startup 1.
Figure 6 Robotester startup 2.
Figure 7 Connection of the laptop serial port to the RS-422 converter.
Figure 8 Connection of the RS-422 converter to the stand-alone gas console.
Figure 9 Connection of gas console power (VAC input).
Figure 10 Connection of the laptop serial port to the RS-422 converter.
Figure 11 Connection of the RS-422 converter to the stand-alone THC connector (J4).
Figure 12 Gas console inlet manifold connection with regulator.
Figure 13 Gas console spare I/O port for pressure transducer manifold assembly.
Figure 14 Torch slip-on cap, pressure transducer manifold assembly and calibrated orifice.
Figure 15 Torch and consumables reference for flow test.
Figure 16 Gas console with outlet manifold, pressure transducer manifold assembly and calibrated orifice.
Figure 17 I/O Board shorted out with DC short wire.
Figure 18 Chopper output (wires 39 and 48) with digital volt meter (DVM).
Figure 19 Pilot arc controller leads with DVM.
Figure 20 I/O Board with DVM.
Figure 21 Torch leads (RHF box) with DVM.
Figure 22 Torch head (electrode) with DVM.
Figure 23 Power supply with chopper fuse 1 removed.
Figure 24 Power supply with chopper fuse 2 removed.
Figure 25 Coolant return hose disconnected and placed in container for coolant flow test.
Figure 26 Connection of normal torch coolant hoses.
Figure 27 Connection of torch coolant loop-back hoses.
Figure 28 Phase loss detection board.
Figure 29 Gas console outlets for torch 1 plugged and torch 2 open.
Figure 30 Torch and torch plug for leak test.