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Hypertherm Powermax600 Service Manua User Manual

Page 12

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S

AFETY

1-4

Hypertherm Plasma Systems

ARC RAYS CAN BURN EYES AND SKIN

Eye Protection Plasma arc rays produce intense
visible and invisible (ultraviolet and infrared) rays that
can burn eyes and skin.
• Use eye protection in accordance with applicable

national or local codes.

• Wear eye protection (safety glasses or goggles with

side shields, or a welding helmet) with appropriate
lens shading to protect your eyes from the arc’s
ultraviolet and infrared rays.

Lens Shade

Arc Current

AWS (USA)

ISO 4850

Up to 100 A

No. 8

No. 11

100-200 A

No. 10

No. 11-12

200-400 A

No. 12

No. 13

Over 400 A

No. 14

No. 14

Skin Protection Wear protective clothing to protect

against burns caused by ultraviolet light, sparks and
hot metal.

Gauntlet gloves, safety shoes and hat.

Flame-retardant clothing to cover all exposed areas.

Cuffless trousers to prevent entry of sparks and
slag.

Remove any combustibles, such as a butane lighter
or matches, from your pockets before cutting.

Cutting Area Prepare the cutting area to reduce
reflection and transmission of ultraviolet light:
• Paint walls and other surfaces with dark colors to

reduce reflection.

• Use protective screens or barriers to protect others

from flash and glare.

• Warn others not to watch the arc. Use placards or

signs.

GROUNDING SAFETY

Input Power

Be sure to connect the power cord ground wire to
the ground in the disconnect box.

• If installation of the plasma system involves connect-

ing the power cord to the power supply, be sure to
connect the power cord ground wire properly.

• Place the power cord's ground wire on the stud first,

then place any other ground wires on top of the
power cord ground. Fasten the retaining nut tightly.

• Tighten all electrical connections to avoid excessive

heating.

Work Cable Attach the work cable securely to the
workpiece or the work table with good metal-to-metal
contact. Do not connect it to the piece that will fall away
when the cut is complete.

Work Table Connect the work table to an earth
ground, in accordance with appropriate national or local
electrical codes.

The plasma arc will cut quickly through gloves and
skin.
• Keep away from the torch tip.
• Do not hold metal near the cutting path.
• Never point the torch toward yourself or others.

PLASMA ARC CAN CAUSE INJURY AND BURNS

Instant-On Torches
Plasma arc comes on immediately when the torch
switch is activated.

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