Install the pilot arc wire – Hypertherm Duramax Hyamp Long Handheld Torches User Manual
Page 66

66
Duramax Hyamp Long Handheld Torches Service Manual 808290
4 – Component Replacement
Install the pilot arc wire
1. Make sure the consumables have been removed from the torch.
2. Locate a new pilot terminal screw, included in the kit.
3. Use the new screw to attach the new pilot arc wire to the torch head.
Angle the pilot arc wire towards the gas tube. Carefully bend the wire terminal as needed.
Keep in mind that the pilot arc wire terminal must not press against the ribs or plastic
housing in the right front shell when the torch is put back together.
Tighten the screw to 17.3 kg∙cm (15 inch∙pounds).
Figure 28
4. Lay the right side of the front shell on a flat surface with the inside facing up.
5. Clamp the torch lead in place, with the white wires facing up, to keep the lead from moving.
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