Flowserve CPXPM - Manual (Page 2)

CPXPM USER INSTRUCTIONS ENGLISH 71569160 09-09
Page 2 of 28 flowserve.com
CONTENTS
Page
1 INTRODUCTION AND SAFETY............................ 4
1.1 General ........................................................... 4
1.2 CE marking and approvals.............................. 4
1.3 Disclaimer ....................................................... 4
1.4 Copyright ......................................................... 4
1.5 Duty conditions................................................ 4
1.6 Safety .............................................................. 5
1.7 Nameplate and safety labels........................... 8
1.8 Specific machine performance........................ 8
1.9 Noise level....................................................... 8
2 TRANSPORT AND STORAGE.............................. 9
2.1 Consignment receipt and unpacking............... 9
2.2 Handling .......................................................... 9
2.3 Lifting............................................................... 9
2.4 Storage ............................................................ 9
2.5 Recycling and end of product life.................. 10
3 DESCRIPTION .................................................... 10
3.1 Configurations ............................................... 10
3.2 Name nomenclature...................................... 10
3.3 Design of major parts .................................... 10
3.4 Performance and operating limits ................. 11
4 INSTALLATION.................................................... 11
4.1 Location......................................................... 11
4.2 Part assemblies............................................. 11
4.3 Foundation .................................................... 11
4.4 Grouting ........................................................ 12
4.5 Piping ............................................................ 12
4.6 Electrical connections ................................... 14
4.7 Protection systems........................................ 14
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN.................................................... 14
5.1 Pre-commissioning procedure ...................... 14
5.2 Open impeller clearance ............................... 14
5.3 Direction of rotation ....................................... 15
5.4 Guarding ....................................................... 15
5.5 Priming and auxiliary supplies ...................... 15
5.6 Starting the pump .......................................... 15
5.7 Running the pump......................................... 15
5.8 Stopping and shutdown................................. 16
5.9 Hydraulic, mechanical and electrical duty..... 16
Page
6 MAINTENANCE ...................................................17
6.1 General ..........................................................17
6.2 Maintenance schedule...................................17
6.3 Spare parts.....................................................18
6.4 Recommended spares...................................18
6.5 Tools required ................................................18
6.6 Fastener torques............................................19
6.7 Setting impeller clearance .............................19
6.8 Disassembly ..................................................19
6.9 Examination of parts ......................................20
6.10 Assembly .....................................................20
6.11 Sealing arrangements..................................21
7 FAULTS; CAUSES AND REMEDIES ...................24
8 PARTS LISTS AND DRAWINGS .........................26
8.1 CPXPM ..........................................................26
8.2 General arrangement drawing .......................26
9 CERTIFICATION ..................................................27
10 OTHER RELEVANT DOCUMENTATION
AND MANUALS................................................27
10.1 Supplementary User Instruction manuals....27
10.2 Change notes ..............................................27
10.3 Additional sources of information.................27