Flowserve MJ Slurry - Manual (Page 2)

MJ SLURRY USER INSTRUCTIONS ENGLISH 71569294 - 02/08
Page 2 of 54
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CONTENTS
PAGE
1 INTRODUCTION AND SAFETY ........................... 4
1.1 General ........................................................... 4
1.2 CE marking and approvals.............................. 4
1.3 Disclaimer ....................................................... 4
1.4 Copyright......................................................... 4
1.5 Duty conditions................................................ 4
1.6 Safety .............................................................. 5
1.7 Nameplate and warning labels........................ 8
1.8 Specific machine performance...................... 10
1.9 Noise level..................................................... 10
2 TRANSPORT AND STORAGE ........................... 11
2.1 Consignment receipt and unpacking............. 11
2.2 Handling ........................................................ 11
2.3 Lifting............................................................. 11
2.4 Storage .......................................................... 11
2.5 Recycling and end of product life.................. 12
3 PUMP DESCRIPTION......................................... 12
3.1 Configurations ............................................... 12
3.2 Name nomenclature...................................... 12
3.3 Design of major parts .................................... 12
3.4 Performance and operating limits ................. 13
3.5 Engineering Data .......................................... 14
4 INSTALLATION.................................................... 15
4.1 Location......................................................... 15
4.2 Part assemblies............................................. 15
4.3 Foundation .................................................... 15
4.4 Baseplate installation .................................... 16
4.5 Initial alignment ............................................. 16
4.6 Grouting ........................................................ 19
4.7 Piping ............................................................ 19
4.8 Final shaft alignment check .......................... 21
4.9 Electrical connections ................................... 21
4.10 Protection systems...................................... 21
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN .................................................... 22
5.1 Pre-commissioning procedure ...................... 22
5.2 Bearing lubricants ......................................... 22
5.3 Direction of rotation....................................... 22
5.4 Guarding ....................................................... 23
5.5 Priming and auxiliary supplies ...................... 23
5.6 Starting the pump.......................................... 23
5.7 Running the pump......................................... 23
5.8 Stopping and shutdown ................................ 24
5.9 Hydraulic, mechanical and electrical duty..... 24
6 MAINTENANCE................................................... 24
6.1 General ......................................................... 24
6.2 Maintenance schedule .................................. 25
6.3 Spare parts.................................................... 26
6.4 Recommended spares and consumables .... 27
6.5 Tools required ............................................... 27
6.6 Fastener torques........................................... 27
6.7 Renewal clearances ......................................27
6.8 Disassembly ..................................................27
6.9 Examination of parts.....................................29
6.10 Assembly .....................................................29
6.11 Impeller axial clearance adjustment ............32
7 FAULTS; CAUSES AND REMEDIES...................33
8 PARTS LIST AND DRAWINGS............................36
8.1 Liquid-end .......................................................36
8.2 Intermediate bearing.......................................37
8.3 MVD Drive-end ...............................................38
8.4 Direct Drive ....................................................39
8.9 General arrangement drawing.......................40
9 CERTIFICATION..................................................40
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS ........................................................40
10.1 Supplementary User Instruction manuals ...40
10.2 Change notes ..............................................40
10.3 Additional sources of information ................40