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1 relocation and modificat, Relocation and modifications -1, Crank pulley and coil removal and installation – Paxton Superchargers 5.9 Dodge Ram User Manual

Page 9

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3-1

P/N: 4809621

©2003 Paxton Automotive

All Rights Reserved, Intl. Copr. Secured

18SEP03 v1.0 Dodge Ram 1500(4809621v1.0)

Section 3

CRANK PULLEY AND COIL REMOVAL AND INSTALLATION

3.1

CRANK PULLEY REMOVAL AND
INSTALLATION

A.

Loosen the large crank pulley-retaining bolt.

B.

Using a three jaw puller slowly remove the
pulley you will have to use the retaining bolt
to back up the puller so there will not be
damage to the crank threads.

C.

Once you have the pulley removed set aside
it will not be reused.

D.

With the supplied Crank pulley reinstall the
crank pulley. Using the factory-retaining
bolt or a crank pulley installation tool, slow-
ly pull the new pulley in to place take time
with this as to not damage the threads.

E.

Once the supplied pulley has been installed
remove the factory-retaining bolt. Install the
supplied dowel pins and supplied super-
charger pulley spacer. Reinstall the factory
crank pulley retaining bolt using lock tight
and torque to factory specs.

***NOTE***

This spacer fits tight. Take care in installing it so as not
to damage it or the new crank pulley.

F.

Install the supplied supercharge pulley using
the supplied fasteners and lock tight. (See
Fig. 3-a.)

Fig. 3-a

coil from the existing coil bracket. Remove
the factory coil bracket from the cylinder
head and set aside the coil bracket will be
replaced with a supplied coil bracket.

B.

Attach the supplied coil bracket to the coil
with the supplied fasteners and install the
coil and bracket in its new location using the
supplied-retaining bolt. (See Fig. 3-b.)

Fig. 3-b

G.

Check factory crank pulley belt for align-
ment with accessories. To assure that the
new crank pulley is properly installed and
seated.

3.2

COIL REMOVAL AND INSTALLATION.

A.

Remove the 10mm nuts and bolt that retain
the coil disconnect the plug. And remove the

C.

You may need to extend the wires on the
factory coil plug using the supplied wire and
but connectors.

***NOTE***

This may not be necessary on all vehicles check length
first and modify if necessary)