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Nexen FMCB-7-38 801613 User Manual

Page 16

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16

FORM NO. L-20179-H-1209

18. Slide the Piston (Item 17) into the Air Chamber (Item

14).

19. Support the inner race of the Bearing (Item 2 or 18)

and press the Splined Disc (Item 9) into the Bearing

and Piston (Item 17).

20. Reinstall the Retaining Ring (Item 6 or 20) that secures

the Splined Disc to the Bearing (Item 2 or 18).

21. Apply a drop of Loctite

®

242 to the threads of the

Socket Head Cap Screws (Item 8 or 15).

22. Reinstall and tighten the four Socket Head Cap

Screws (Item 8 or 15) securing the Air Chamber

(Item 14) to the Housing (Item 7) to the recommended

torque (See Table 2) .

23. Remove the old O-Ring Seals (Items 23 and 24) from

the cylinder (Item 22).

24. Coat the O-Ring contact surfaces of the Cylinder

(Item 22) and the new O-Ring Seals (Items 23 and

24) with a thin film of O-Ring lubricant and install the

new O-Ring Seals.

25. Align the Spring Pin (Item 25) in the Cylinder (Item

22) with the hole in the Piston (Item 17); then, slide

the Cylinder into the Piston.

26. Apply a drop of Loctite

®

242 to the threads of the

Socket Head Cap Screws (Item 8 or 26).

27. Reinstall and tighten the four Socket Head Cap

Screws securing the Cylinder (Item 22) to the Air

Chamber (Item 14) to the recommended torque (See

Table 2).

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Table 2

Male PIlOT BearInG

FMCB 7-28, 8-38, anD 8-42

refer to Figure 15.
1. Remove the Retaining Ring (Item 32) from the Stub

Shaft (Item 31).

2. Press the Stub Shaft (Item 31) out of the Male Pilot

(Item 27).

note

One Bearing (Item 29) will come out of the Male Pilot

(Item 27) attached to the Stub Shaft (Item 31).

3. Remove the old Bearing (Item 29) from the Stub Shaft

(Item 31).

4. Press the second old Bearing (Item 29) out of the

Male Pilot (Item 27).

5. Clean the bearing bore of the Male Pilot (Item 27)

with fresh safety solvent, making sure all old Loctite

Ò

residue is removed.

6. Press the first new Bearing (Item 29) onto the Stub

Shaft (Item 31).

7. Apply an adequate amount of Loctite

®

680 to evenly

coat the outer race of the new Bearing (Item 29).

8. Carefully align the outer race of the new Bearing (Item

29) with the bore of the Male Pilot (Item 27).

9. Supporting the Male Pilot (Item 27) and pressing on

the outer race of the new Bearing (Item 29), press the

first new Bearing and Stub Shaft into the Male Pilot.

10. Apply an adequate amount of Loctite

®

680 to evenly

coat the outer race of the second new Bearing (Item

29).

CAUTION

Working with spring loaded or tension

loaded fasteners and devices can cause

injury. Wear safety glasses and take the

appropriate safety precautions.

Male PIlOT BearInG anD O-rInG SealS continued