beautypg.com

Installation – Nexen S-1200 822517 User Manual

Page 5

background image

5

FORM NO. L-21091-D-0110

Pull-Up Bolts

Q.D. Bushing

Friction Disk
Hub
(Item 1)

Check runout with

Dial Indicator on

Friction Disc Hub

(Item 1).

Air Chamber
(Item 4)

Torque
Pin Slot

Torque Pin

FIGURE 1

INSTALLATION

TABLE 1

1. Remove any dirt, grease, or foreign material from the

Friction Disc Hub (Item 1) bore and the tapered surfaces
of the Q.D. Bushing.

NOTE: Do not use lubricants when installing Q.D.

Bushing.

Do not strike Q.D. Bushing to “set” it in the bore of the

Friction Disc Hub.

2. Slide Q.D. Bushing into the bore of the Friction Disc

Hub (Item 1).

3. Insert cap screws into Q.D. Bushing, aligning them

with the tapped holes in the Friction Disc Hub (Item
1).

4. Position T Brake on the shaft.

NOTE: There should be an 1/8 - 1/4 inch [3.2 -6.4mm]

gap between the Q.D. Bushing flange and the Friction

Disc Hub after the cap screws have been tightened to

the recommended torque.

Runout is minimized if a Dial Indicator is used as the

Q.D. Bushing cap screws are tightened. Place contact

tip of Dial Indicator on smooth surface of the Friction

Disc Hub (Item 1) to measure runout. Runout on this

surface must not exceed 0.005 [0.13 mm] TIR when

cap screws are tightened.

5. Alternately and evenly tighten Q.D. Bushing cap screws

to torque recommended in Table 1.

NOTE: Keep torque pin as short as possible.

6. Secure the Air Chamber (Item 4) to prevent rotation

and take up brake torque. A torque pin slot is provided
in the Air Chamber.

l

e

d

o

M

l

e

d

o

M

l

e

d

o

M

l

e

d

o

M

l

e

d

o

M

g

n

i

h

s

u

B

g

n

i

h

s

u

B

g

n

i

h

s

u

B

g

n

i

h

s

u

B

g

n

i

h

s

u

B

e

p

y

T e

p

y

T e

p

y

T e

p

y

T e

p

y

T

m

u

m

i

x

a

M

m

u

m

i

x

a

M

m

u

m

i

x

a

M

m

u

m

i

x

a

M

m

u

m

i

x

a

M

e

r

o

B e

r

o

B e

r

o

B e

r

o

B e

r

o

B

h

t

p

e

d

.

d

t

S

(

)

y

a

w

y

e

K

t

l

o

B

p

U

-

l

l

u

P

t

l

o

B

p

U

-

l

l

u

P

t

l

o

B

p

U

-

l

l

u

P

t

l

o

B

p

U

-

l

l

u

P

t

l

o

B

p

U

-

l

l

u

P

e

u

q

r

o

T

g

n

i

n

e

t

h

g

i

T

e

u

q

r

o

T

g

n

i

n

e

t

h

g

i

T

e

u

q

r

o

T

g

n

i

n

e

t

h

g

i

T

e

u

q

r

o

T

g

n

i

n

e

t

h

g

i

T

e

u

q

r

o

T

g

n

i

n

e

t

h

g

i

T

0

0

2

1

T

E

n

i

0

5

7

.

2

]

m

m

5

8

.

9

6

[

]

m

N

0

.

1

8

[

b

l-

tf

0

.

0

6

0

0

4

1

T

F

n

i

0

5

.

3

]

m

m

5

5

.

2

8

[

]

m

N

7

.

1

0

1

[

b

l-

tf

0

.

5

7

NOTE: Refer to Figure 1.

CAUTION

Do not flange mount T Brakes.

Bearing preload will result after

bushing is installed and premature

bearing failure will ensue.

CAUTION

Do not install bolts into the threaded
holes of the Q.D. Bushing. The threaded
holes in the Q.D. Bushings are only used
for removal of the Q.D. Bushing.