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Nexen 5H30P-E 913005 User Manual

Page 9

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6

FORM NO. L-20203-F-1209

TROUBLESHOOTING

PROBLEM

PROBABLE CAUSE

SOLUTION

Failure to Engage

Control valve malfunction or low air pressure

Check system for air leaks or replace control
valve.

Lack of lubrication on the Hub spline or in the
Air Chamber

Lubricate the Hub spline or check the
lubrication of the Air Chamber.

Rigid pip or tubing is being used for the air line
connections.

Use flexible tubing for the air line
connections.

A rigid inline coupling is mounted directly to
the Drive Flange.

Use Nexen's Flexible Clutch Coupling for
inline applications. Never connect a rigid
coupling directly to the Drive Flange.

Failure to Disengage

Unexhausted air due to a control valve
malfunction

Replace the control valve.

Broken Return Springs

Replace the Return Springs.

Lack of lubrication on the Hub spline or in the
Air Chamber

Lubricate the Hub spline or check the
lubrication of the Air Chamber.

A rigid inline coupling is mounted directly to
the Drive Flange

Use Nexen's Flexible Clutch Coupling for
inline applications. Never connect a rigid
coupling directly to the Drive Flange.

Tooth Wear or

Clicking Sound

Excessive engagement RPM, or unintentional
disengagement due to torque overload

Contact Nexen for clutch specifications.

Bearing Failure

Limit the air pressure to 80 psi. Excessive air pressure increases the thrust load on the bearings.
Stay within specified speed limits as specified in the OPERATIONS SECTION.
Use Nexen's Flexible Clutch Coupling for inline applications. Never connect a rigid coupling
directly to the Drive Flange.
Avoid applying excessive overhung loads to Pilot Mount Clutches. Wide pulleys or sprockets
which extend beyond the end of the clutch will increase the radial load and reduce bearing
life.

Ball

Bearings

Rotary

Seal

Hub

Drive

Flange

O-ring Seal

Back-up

Ring

Ball

Bearing

Piston

Cylinder

Compression

Spring

FIGURE 2

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