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Vortech 2006-2010 6.1L Hemi Cars (Charger, Challenger, Magnum, 300C) User Manual

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P/N: 4CL020-010 v6.0, 02/28/2012

©2012 Vortech Engineering, Inc

All Rights Reserved, Intl. Copr. Secured

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TABLE OF CONTENTS

FOREWORD .....................................................................................................................................ii
TABLE OF CONTENTS .....................................................................................................................iii
IMPORTANT NOTES ........................................................................................................................iv
TOOL & SUPPLY REQUIREMENTS .................................................................................................v

PARTS LISTS ....................................................................................................................................vi

1.

PREPARATION AND REMOVAL .........................................................................................1

2.

HARMONIC DAMPER DOWEL PIN INSTALLATION .........................................................3

3.

FUEL INJECTOR REPLACEMENT .....................................................................................4

4.

SUPERCHARGER MOUNTING PLATE INSTALLATION ...................................................5

5.

SUPERCHARGER INSTALLATION ....................................................................................8

6.

AIR INLET INSTALLATION .................................................................................................9

7.

CHARGE AIR COOLER (CAC) CORE INSTALLATION ......................................................11

8.

RESERVOIR AND WATER PUMP ASSEMBLY AND INSTALLATION ................................12

9.

CHARGE AIR COOLER RADIATOR INSTALLATION .........................................................13

10.

SUPERCHARGER DISCHARGE ASSEMBLY INSTALLATION ..........................................15

11.

FUEL PUMP VOLTAGE BOOSTER INSTALLATION (SOME MODELS) ............................17

12.

REFLASH COMPUTER .......................................................................................................21

13.

FINAL ASSEMBLY AND CHECKING ...................................................................................22

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