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To remove belt guard (see fig. 27), To replace ground drive belt (see figs. 27 and 28), Ground drive belt adjustment (see fig. 25) – Poulan HDR500H User Manual

Page 17: Service and adjustments

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SERVICE AND ADJUSTMENTS

TO REMOVE BELT GUARD (See Fig. 27)

NOTE; For ease of removal, remove hairpin clip and clevis
pin from left wheel. Pul! wheel out from tiller about 1 inch

(2.5 cm).

Remove two (2) screws from side of belt guard.

» Remove hex nut and washer from bottom of belt guard

(located behind wheel).

Pull belt guard out and away from unit.

« Replace belt guard by reversing above procedure.

TO REPLACE GROUND DRIVE BELT (See

Figs. 27 and 28)

« Remove belt guard as described in ‘TO REMOVE

BELT GUARD”.

*

Remove old belt by slipping off engine pulley first then

remove from transmission pulley.

a Place new belt in groove of transmission pulley and

into engine pulley. BELT MUST BE IN GROOVE ON

TOP OF IDLER PULLEY. NOTE POSITION OF BELT
TO GUIDES.

*

Check belt adjustment as described below,

a Replace belt guard.

a Reposition wheel and replace clevis pin and hairpin

clip.

GROUND DRIVE BELT ADJUSTMENT (See

Fig. 25)

For proper belt tension, the extension spring should have

about 5/8 inch (16 mm) stretch when drive control bar is in
“ENGAGED” position. This tension can be attained as

follows:

« Loosen cable clip screw securing the drive control

cable.

*

Slide cable forward for less tension and rearward for

more tension until about 5/8 inch (16 mm) stretch is

obtained while the drive control bar is engaged.

® Tighten cable clip screw securely.

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