Troubleshooting guide – Sears 919.15516 User Manual
Page 8
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TROUBLESHOOTING GUIDE
PROBLEM
CAUSE
CORRECTION
Heavy top or bottom
pattern.
1
^ ^
Heavy right or left side
pattern.
Material build-up on air cap or
fluid tip. Partially plugged horn
holes, center holes or fluid tip
Determine where material build-up is by invert
ing cap and test spraying. If pattern shape stays
in same position, the condition is caused by
material build-up on fluid tip. If pattern changes
with cap movement, the condition is in the air
cap.
) (
hole.
Soak cap or tip in suitable solvent and wipe
clean. To clean orifices use a broom straw or
toothpick. Never use a wire or hard instrument.
This damages holes and distorts spray pattern.
Heavy center pattern. A
Too much material.
Reduce fluid flow or increase air pressure.
f
Material too thick.
Thin material.
Split spray pattern. ^
Not enough material.
Reduce air pressure or increase fluid flow.
Jerky or fluttering spray.
Insufficient material.
Fill material container.
Gun with cup tipped at excessive
angle.
Do not tip excessively or rotate fluid tube.
Obstructed
fluid
passage
or
hose.
Clean.
Bit
Loose fluid tip or damaged tip
seat. (Most common cause.)
Tighten or replace.
Loose or cracked fluid tube in cup
or pressure tank.
Tighten or replace.
Too heavy fluid for suction feed.
Thin material or change to pressure feed.
Dry or worn packing or loose
packing nut.
Lubricate or replace. Tighten.
Improper spray pattern.
Gun improperly adjusted.
Readjust gun following instructions carefully.
Dirty air cap.
Clean air cap.
Fluid tip obstructed.
Clean.
Sluggish needle.
Lubricate.
Unable to get round spray.
Fan adjustment stem not seating
properly.
Clean or replace.
Will not spray.
No air pressure at gun.
Check air lines.
Internal mix air cap used with suc
tion feed.
Change to pressure feed.
Fluid pressure too low with inter
nal mix cap and pressure tank.
Increase fluid pressure at tank.
Screw not open enough.
Open fluid adjusting screw.
Fluid too heavy for suction feed.
Change to pressure feed.