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Operations, Coolant requirements, Battery connection instructions – Winco MD25K/C User Manual

Page 5: Description and identifica- tion

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60706-120

41821

COOLANT REQUIREMENTS

Antifreeze should be used during all seasons to protect

the engine cooling system from corrosion as well as

freezing damage.

The cooling system of the engine has been filled at the

factory with a 50% water and 50% ethylene-glycol

antifreeze mixture. This mixture provides protection to -

34 degrees F. Never exceed a 50/50 antifreeze/water mix

ratio and never use 100% antifreeze for makeup coolant.

COOLANT QUANTITY

US Gal

Liters

MD25

2.14

8.1

BATTERY CONNECTION

INSTRUCTIONS

The MD25 requires a customer supplied 12 volt group 26

battery with minimum 675 CCA. A battery mounting

kit has been supplied loose with the unit. When con-

necting the battery, ALWAYS CONNECT THE POSI-

TIVE CABLE FIRST and THE NEGATIVE CABLE

LAST! Disconnecting the battery is done in reverse,

disconnecting the negative cable first and then the

positive cable.

WARNING - POTENTIAL BATTERY

EXPLOSION

THIS UNIT USES A NEGATIVE GROUND. CON-

NECTING THE NEGATIVE CABLE FIRST MAKES

THE BATTERY POSITIVE TERMINAL HOT. CON-

NECTING THE POSITIVE CABLE LAST MAY RE-

SULT IN ACCIDENTAL SHORT CIRCUIT OF THE

POSITIVE BATTERY TERMINAL TO ANY OF THE

SURROUNDING METAL SURFACES. (I.E. DROP-

PING A TOOL, WRENCH SWING ETC.) USE EX-

TREME CAUTION WHENEVER MAKING OR

BREAKING THE BATTERY CONNECTIONS AND

FOLLOW THE CORRECT SEQUENCE CAREFULLY.

NEVER ATTEMPT TO JUMP START

THIS ENGINE.

If the battery should accidentally become discharged

disconnect the battery cables and recharge the battery

before attempting to start the unit. Boost/jump starting

this unit improperly will result in PERMANENT

DAMAGE TO THE ENGINE CONTROL MODULE

(ECM).

WARNING! EQUIPMENT DAMAGE

FAILURE TO PUT THE ENGINE CONTROL

SWITCH IN THE ‘OFF’ POSITION PRIOR TO CON-

NECTING THE BATTERY CABLE(S) MAY RESULT

IN DAMAGE TO THE ECM. (SOLID STATE ENGINE

CONTROL MODULE).

OPERATIONS

DESCRIPTION AND IDENTIFICA-

TION

A. FRONT PANEL

1. Starting Controls - This unit is equipped for

manual or automatic start. A three position switch

controls the engine starting.

a. “Off” - This switch position stops the engine and

disconnects the power from the engine control module. It

is intended to safely allow service and maintenance

checks on the engine

b. “RUN” - This switch position engages the start

circuitry in the engine control panel. The glow plugs

are turned on for 12 seconds and then the starter is

engaged. The engine control module in the control panel

will disengage the starter when the unit starts and

engage the engine monitoring sensors.

c. “AUTO” - This switch position is used when the

MD25 is used in a standby mode. With the switch in

this position a remote contact must be made to engage

the start circuitry. A terminal block has been provided

behind the customer connection door for you to wire your

remote contact to. This remote contact will be a dry

contact that will provide a ground on the start circuit to

engage the engine control module and start the unit .

2. DC control Circuit Breaker (DCCB) - The 15 amp

DC Circuit Breaker protects the engine controller and

wiring harness against faults in wiring or control

equipment. The DCCB also prevents a discharge of the

battery due to a circuit fault.

3. Glow Plug Indicator - This indicator light glows

red when the glow plug circuit is active.

4. Emergency Stop Switch - When depressed this

switch will disconnect all the 12 volt power to the engine

control panel shutting the engine down. The lamp in

the emergency stop switch will light up when the switch

is depressed showing that the power to the panel has

been disconnected.

5. Engine instruments

a. Oil pressure monitor gauge (OPG) - The oil pressure

gauge is mounted on the front control panel and indi-

cates the engine oil pressure. The gauge serves a dual

function. In addition to displaying the oil pressure it

also provides the shutdown signal to the engine control

module if the pressure should drop too low. The shut-

down signal is factory preset at 15 psi (103 kPa/m sq).

b. Coolant temperature monitor gauge (CTG) - The