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Sigtronics S-A-F-E Installation Instructions User Manual

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a) Find a better (less noisy) vehicle power source for the

SAFE unit. Move the SAFE red wire to another power

buss. Try not to use a power buss that also runs electrical

motors such as fans or light bars with rotating lights.

b) Move the SAFE ground connection (green wire) to

another ground point on the vehicle.

c) Install an electrical noise filter on the power line going

to the equipment causing the noise. Contact the

company that makes the offending equipment for a

recommendation on the type of filter to use.

If something does not work as described, go back over

the wiring and correct before going on. If all is well, you

can tighten all headset jacks and secure all jack box covers

with the supplied hardware. Also, tighten and secure all

PTT switches. On the SAFE unit, turn down both intercom

VOLume controls to approximately the 10 o’clock position.

IV. RADIO HOOK UP

The connection of the SAFE unit to the A/C, FM, and AUX

radios should be done by someone familiar with the radios

such as your radio installer. Referring to Figure 4, only the radio

functions are shown for the radio end of the SAFE interface

cable. Because the connector(s) used by radio manufacturers

varies widely, you will have to consult the radio manual or

manufacturer for the connector(s) used and pin assignments.

Sigtronics has extensive radio interface experience and can

assist with any question you might have concerning this or

any other aspect of the SAFE. See our installation hot line

number located on the last page of this manual.

Using the radio manuals and Figure 4, identify the correct

signal wires or connector pins to attach the respective SAFE

wires. For most radios, these connections are at the back of

the radio or radio control head. For some radios, the only

place to connect the MIC HI and LO and PTT HI and LO wires

is to the hand-held microphone connector.* It is best to wire

in such a way that the radio hand microphone can still be

used as normal. Make sure that you do not physically tie the

SAFE MIC LO and SPEAKER LO wires to the same pin on the

radio, even if they are tied together inside the radio. As in

the headset wiring, the connections between the SAFE and

radios should be soldered and insulated for reliability. Do not

use crimp type splices. Use a good quality electrical tape or

heat shrink tubing to cover the soldered connections.

* For the more popular radios of this type Sigtronics

manufactures plug in “Y” adapters to make these connections

easy. Contact your Sigtronics dealer for pricing and availability.

A/C (Radio 1) Hook Up

To keep the installation simple, hook up one radio and test

before moving on to the next. Starting with the A/C radio,

connect the six wires bundled with the “A/C (Radio 1)” label.

Once that is done you will need to adjust A/C radio transmit

microphone gain.

Radio microphone gain adjustments for both the A/C radio

and the FM radio are provided through two small holes

on the top of the SAFE unit. These adjustments set the

microphone audio level going to the radios during transmit.

The radio transmit mic gain adjustments will need to be

initially set to your particular radios. Adjustment should be

made only if the outgoing radio transmissions are reported

as weak, garbled, or noisy. The levels once set, should never

need adjustment again unless the type of radio(s) used are

changed. The following simple procedures take you through

the adjustment of these mic gain levels.

A/C Radio Mic Gain Adjustment can be made through the left

hole with a small, flat blade screwdriver. The basic adjustment

concept is simple. You will be setting the level and clarity

of outgoing radio transmissions through the SAFE unit

headsets, to match or exceed that of transmissions using the

radio’s standard hand microphone. To do this, you will need

to transmit and receive on the A/C radio to a remote station.

Arrange to have someone nearby with a radio compatible to

the radio you are using with the SAFE. Then…

1. Set the SAFE ON/OFF switch to the “ON” position. Plug a

headset into Officer 2’s jack. Make sure that the volume

control on the headset is turned up to full. (It is not

necessary to connect the FM Radio or the other headsets

for this adjustment.) Set Officer 2’s (left side) XMIT SELECT

switch to “A/C”, the BOTH/OFF/AUTO switch to “AUTO”, and

the AUX switch to “OFF”. Set the RECeive VOLume control

to the 12 o’clock position.

2. Set the headset aside for a moment. With the A/C radio’s

hand mic, transmit as normal, to the remote station.

Transmit long enough so that the receiving station can

get “calibrated” to your transmission (voice) level.

3. Put on Officer 2’s headset and position the headset

microphone as normal. Verify A/C radio reception. If OK,

use Officer 2’s PTT to transmit to your receiving party.

If receiving station reports weak transmission, use the

screwdriver to turn the A/C MIC GAIN ADJ clockwise a

small amount. If they report garbled, broken, or noisy

transmissions, turn the A/C MIC GAIN ADJ counterclockwise

a small amount. Repeat as necessary until the receiving

party reports that transmissions through the SAFE sound

as good or better then when using the A/C radio hand mic.

That’s all there is to it!

If A/C radio reception and transmission through the SAFE

unit is fine, skip down to the “FM (Radio 2) Hook Up” section.

If something does not work correctly, check the following

troubleshooting guide.

Radio Troubleshooting Guide:

First determine if the trouble occurs with the vehicle engine

running.

Vehicle Engine Off:

1. Can’t hear selected radio in headset:

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