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Milwaukee Tool 6066-6 User Manual

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SPECIFIC SAFETY RULES

Safety Warnings Common for Grinding, Sand-
ing, Wire Brushing or Abrasive Cutting-Off
Operations:
This power tool is intended to function as

a grinder, sander, wire brush or cut-of tool.
Read all safety warnings, instructions, il-
lustrations and specifi cations provided with
this power tool.
Failure to follow all instructions
listed below may result in electric shock, fi re and/
or serious injury.

Operations such as polishing are not recom-

mended to be performed with this power
tool.
Operations for which the power tool was
not designed may create a hazard and cause
personal injury.

Do not use accessories which are not specifi -

cally designed and recommended by the tool
manufacturer.
Just because the accessory can
be attached to your power tool, it does not assure
safe operation.

The rated speed of the accessory must be at

least equal to the maximum speed marked on
the power tool.
Accessories running faster than
their rated speed can break and fl y apart.

The outside diameter and the thickness of your

accessory must be within the capacity rating
of your power tool.
Incorrectly sized accessories
cannot be adequately guarded or controlled.

The arbour size of wheels, fl anges, backing

pads or any other accessory must properly
fi t the spindle of the power tool.
Accessories
with arbour holes that do not match the mounting
hardware of the power tool will run out of balance,
vibrate excessively and may cause loss of control.

Do not use a damaged accessory. Before each

use inspect the accessory such as abrasive
wheels for chips and cracks, backing pad for
cracks, tear or excess wear, wire brush for
loose or cracked wires. If power tool or acces-
sory is dropped, inspect for damage or install
an undamaged accessory. After inspecting
and installing an accessory, position yourself
and bystanders away from the plane of the
rotating accessory and run the power tool
at maximum no-load speed for one minute.
Damaged accessories will normally break apart
during this test time.

Wear personal protective equipment. Depend-

ing on application, use face shield, safety
goggles or safety glasses. As appropriate,
wear dust mask, hearing protectors, gloves
and work shop apron capable of stopping
small abrasive or workpiece fragments. The
eye protection must be capable of stopping
fl ying debris generated by various operations.
The dust mask or respirator must be capable of
fi ltrating particles generated by your operation.
Prolonged exposure to high intensity noise may
cause hearing loss.

Keep bystanders a safe distance away from

work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken accessory
may fl y away and cause injury beyond immediate
area of operation.

Hold power tool by insulated gripping surfaces

only, when performing an operation where the
cutting accessory may contact hidden wiring
or its own cord.
Cutting accessory contacting a
live wire may make exposed metal parts of the
power tool live and shock the operator.

Position the cord clear of the spinning acces-

sory. If you lose control, the cord may be cut or
snagged and your hand or arm may be pulled into
the spinning accessory.

Never lay the power tool down until the acces-

sory has come to a complete stop. The spinning
accessory may grab the surface and pull the power
tool out of your control.

Do not run the power tool while carrying it at

your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.

Regularly clean the power tool’s air vents. The

motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.

Do not operate the power tool near fl ammable

materials. Sparks could ignite these materials.

Do not use accessories that require liquid

coolants. Using water or other liquid coolants may
result in electrocution or shock.

Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or
snagged rotating wheel, backing pad, brush or
any other accessory. Pinching or snagging causes
rapid stalling of the rotating accessory which in turn
causes the uncontrolled power tool to be forced in
the direction opposite of the accessory’s rotation
at the point of the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel
that is entering into the pinch point can dig into the
surface of the material causing the wheel to climb
out or kick out. The wheel may either jump toward or
away from the operator, depending on direction of
the wheel’s movement at the point of pinching. Abra-
sive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or in-
correct operating procedures or conditions and can be
avoided by taking proper precautions as given below.
Maintain a fi rm grip on the power tool and posi-

tion your body and arm to allow you to resist
kickback forces. Always use auxiliary handle,
if provided, for maximum control over kickback
or torque reaction during start-up.
The operator
can control torque reactions or kickback forces, if
proper precautions are taken.

Never place your hand near the rotating acces-

sory. Accessory may kick back over your hand.

Do not position your body in the area where

power tool will move if kickback occurs. Kick-
back will propel the tool in direction opposite to the
wheel’s movement at the point of snagging.

Use special care when working corners, sharp

edges etc. Avoid bouncing and snagging the
accessory.
Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory
and cause loss of control or kickback.

Do not attach a saw chain woodcarving blade

or toothed saw blade. Such blades create fre-
quent kickback and loss of control.

SYMBOLOGY

Double Insulated

Amperes

Volts

Alternating Current

Alternating Current/Direct
Current

No Load Revolutions
per Minute (RPM)

Underwriters Laboratories, Inc.
United States and Canada

Mexican Approvals Marking

Safety Warnings Specific for Grinding and
Abrasive Cutting-Off Operations:
Use only wheel types that are recommended

for your power tool and the specifi c guard
designed for the selected wheel.
Wheels for
which the power tool was not designed can not
be adequately guarded and are unsafe.

The guard must be securely attached to the

power tool and positioned for maximum safety,
so the least amount of wheel is exposed to-
wards the operator.
The guard helps to protect
operator from broken wheel fragments and ac-
cidental contact with wheel.

Wheels must be used only for recommended

applications. For example: do not grind with
the side of cut-off wheel.
Abrasive cut-off wheels
are intended for peripheral grinding, side forces
applied to these wheels may cause them to shatter.

Always use undamaged wheel fl anges that are

of correct size and shape for your selected
wheel.
Proper wheel fl anges support the wheel
thus reducing the possibility of wheel breakage.
Flanges for cut-off wheels may be different from
grinding wheel fl anges.

Do not use worn down wheels from larger

power tools. Wheel intended for larger power tool
is not suitable for the higher speed of a smaller tool
and may burst.

Additional Safety Warnings Specifi c for Abra-
sive Cutting-Off Operations:
Do not jam the cut-off wheel or apply excessive

pressure. Do not attempt to make an excessive
depth of cut.
Overstressing the wheel increases
the loading and susceptibility to twisting or bind-
ing of the wheel in the cut and the possibility of
kickback or wheel breakage.

Do not position your body in line with and

behind the rotating wheel. When the wheel, at
the point of operation, is moving away from your
body, the possible kickback may propel the spin-
ning wheel and the power tool directly at you.

When wheel is binding or when interrupting a

cut for any reason, switch off the power tool
and hold the power tool motionless until the
wheel comes to a complete stop. Never attempt
to remove the cut-off wheel from the cut while
the wheel is in motion otherwise kickback may
occur.
Investigate and take corrective action to
eliminate the cause of wheel binding.

Do not restart the cutting operation in the

workpiece. Let the wheel reach full speed and
carefully reenter the cut.
The wheel may bind,
walk up or kickback if the power tool is restarted
in the workpiece.

Support panels or any oversized workpiece to

minimize the risk of wheel pinching and kick-
back.
Large workpieces tend to sag under their
own weight. Supports must be placed under the
workpiece near the line of cut and near the edge
of the workpiece on both sides of the wheel.

Use extra caution when making a “pocketcut”

into existing walls or other blind areas. The
protruding wheel may cut gas or water pipes,
electrical wiring or objects that can cause kickback.

Safety Warnings Specifi c for Sanding Operations:
Do not use excessively oversized sanding disc

paper. Follow manufacturers recommenda-
tions, when selecting sanding paper.
Larger
sanding paper extending beyond the sanding
pad presents a laceration hazard and may cause
snagging, tearing of the disc or kickback.

Safety Warnings Specifi c for Wire Brushing
Operations:
Be aware that wire bristles are thrown by the

brush even during ordinary operation. Do not
over stress the wires by applying excessive
load to the brush.
The wire bristles can easily
penetrate light clothing and/or skin.

If the use of a guard is recommended for wire

brushing, do not allow any interference of the
wire wheel or brush with the guard.
Wire wheel
or brush may expand in diameter due to workload
and centrifugal forces.

Additional Safety Warnings
Maintain labels and nameplates. These carry

important information. If unreadable or missing,
contact a MILWAUKEE service facility for a free
replacement.

WARNING: Some dust created by power sanding,

sawing, grinding, drilling, and other construction
activities contains chemicals known to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:

• lead from lead-based paint
• crystalline silica from bricks and cement and

other masonry products, and

• arsenic and chromium from chemically-treated

lumber.

Your risk from these exposures varies, depending

on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are spe-
cially designed to fi lter out microscopic particles.

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