Drill and install the propeller – DLE 85 User Manual
Page 10

10
13. Ensure the sensor wire is supported as close to the sensor pick-
up as possible. Flight loads may cause stress and damage to the 
wire where it enters the sensor body.
14. Make sure the cowl is secured to the airplane and that the
spinner to cowl clearance is at least 3.2mm [1/8"]. If starting the 
engine the fi rst time and during break-in it’s recommended that 
you run the engine without the cowling.
Drill and Install the Propeller
The easiest way to drill the propeller to fi t the hub is to use a DLE
drill guide (DLEQ1111). If you do not have a drill guide, you can 
use the following method to drill your propellers. Most propellers 
within the recommended size range have a 0.393" [10mm] center 
hole pre-drilled. If your propeller has this predrilled hole, move on 
to step 3. If not, start with step 1.
1. Remove the cowling from the aircraft. Use the included propeller
washer to mark the centering hole on the propeller.
2. Once the location is established, use a drill press with a #5
(.2055" / 5.21mm) drill bit as a pilot hole. Once the pilot hole is
established use a 13/32" (.406 / 10.31mm) drill bit to fi nish the hole. 
In order to achieve a clean opening on both sides of the propeller, 
drill only half way through the propeller with the fi nishing drill bit. 
Then fl ip the propeller over and drill completely through the hole.
3. Next, set the engine at the
beginning of the compression
stroke. Note the position of 
the ignition magnet.
