Headlight bulb replacement, Warning – Cannondale S440 User Manual
Page 66

© 2002 Cannondale Corporation - All Rights Reserved
66
2003 Motorcycle OM.fm
WARNING
Indicates a potential hazard that could result in serious injury or death.
sealant to the inside edges.
17. Apply a pea-size drop of dielectric grease to the
coil tip and apply some clean engine oil to the tip
seal.
18. Insert the coil into the cylinder head and onto the
spark plug.
19. Install the retaining clip over the coil head. Make
sure the tang on the clip locates in the crankcase
cover hole properly. Tighten the bolt to 3.3 lbf•ft
(4.5 N•m)
20. Reconnect the coil harness connector. Slide it
onto the coil making sure it latches. Install a zip
tie over the latch. See photo below.
21. Reinstall removed components.
Headlight bulb replacement
Consult the Model Specifications section of this
manual for the replacement bulb type.
1.
Remove the main fuse.
2.
Remove the straps from the left fork leg, and
notice the brake line and odometer sensor rout-
ing. When reassembling, make sure the routed
lines are on the inside of the headlight bracket-
ing.
3.
Tilt the headlight out slightly and remove the
housing screws and the bulb housing from the
headlight body. The headlight has two lamps; the
process is identical for both.
1.
Coil
2.
Seal
1.
Tip
2.
Tip seal
2
1
2
1
1.
Latch
2.
Zip tie
1.
Strap
2
1
1