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Cautio – Kenmore THE ECONOMIZER 153.33205 User Manual

Page 24

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START UP CONDITIONS

Thermal Expansion Tank Spécifications

CONDENSATE
Whenever the water heater is filled with cold water, some condensate
will form while the burner is on. A water heater may appear to be leaking
when in fact the water is condensate. This usually happens when:

a. A new water heater is filled with cold water for the first time.
b. Burning gas produces water vapor in water heaters, particularly

high efficiency models where flue temperatures are lower.

c. Large amounts of hot water are used in a short time and the refill

water in the tank is very cold.

Moisture from the products of combustion condense on the cooler tank
surfaces and form drops of water which may fall onto the burner or
other hot surfaces to produce a “sizzling” or “frying” noise.

Because of the suddenness and amount of wafer, condensate water
may be diagnosed as a “tank leak”. After the water in the tank warms
up (about 1-2 hours), the condition should disappear.

Do not assume the water heater is leaking until there has been enough
time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The water

heater must be sized properly to meet the family’s demands for hot

water including dishwashers, washing machines and shower heads.

Excessive condensate may be noticed during the winter and early

spring months when incoming water temperatures are at their lowest.

Good venting is essential for a gas fired water heater to operate properly
as well as to carry away products of combustion and water vapor,

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and odor

during the initial start-up. This is due to burning off of oil from metal
parts, and will disappear in a short while.

THERMAL EXPANSION

CAUTIO

n

Improper insfallation and yse may result

in property damage.

Avoid water heater damage.

Install thermal expansion tank or device if necessary.
Contact qualified installer or Sears Service Center.

Water suppiy systems may, because of such events as high line
pressure, frequent cut-offs, the effects of water hammer among
others, have installed devices such as pressure reducing vaives, check
valves, back fiow preventers, etc. to control these types of problems.
When these devices are not equipped with an internal by-pass, and no
other measures are taken, the devices cause the water system to be
dosed. As water is heated, it expands (thermal expansion) and closed
systems do not allow for the expansion of heated water.

The water within the water tank expands as it is heated and increases
the pressure of the water system. If the relieving point of the water
heater’s temperature-pressure relief valve is reached, the valve will
release the excess pressure. The temperature-pressure relief
valve is not intended for the constant relief of thermal
expansion. This is an unacceptable condition and must be corrected.

It Is recommended that any devices installed which could create a

closed system have a by-pass and/or the system have an expansion
tank or device to relieve the pressure built by thermal expansion in the
water system. Expansion tanks are available through Sears stores
and Sears Service Centers. Contact Sears Service Center for
assistance in controlling these situations, see Figure 27.

Model

Number

Tank

Capacity

tn Gallons

Dimensions

in Inches

Pipe

Fitting

On Tank

Diameter

Length

153.331020

2

8 (203 mm)

12-3/4 (323 mm)

3/4” Male

153.331050

5

11 (279 mm)

14-3/4 (375 mm)

3/4” Male

Expansion Tank Sizing Chart

inlet*

Water

Pressure

Water Heater Capacity (Gallons)

30

40

SO

66

80

Expansion

40psi

2

2

2

5

5

Tank

50psi

2

2

5

5

Capacity

eopsi

2

2

5

5

5

Needed

70psi

2

5

5

5

80psi

2

5

5

5

5

’Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank’s air pressure must be adjusted to match

that pressure, but must not be higher than 80 psi.

WATER HEATER

m

WATER HEATER

COLD WATER

24

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