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Detail a detail b figure 3 figure 4, Anchor bolt washer installation – C&D Technologies RS-2098 RDC Rack User Manual

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ASSEMBLY INSTRUCTIONS FOR RDC STANDARD AND EP RACKS

1.

Material Verification: Battery racks are shipped

unassembled with a complete set of related drawings and

documentation. Check received parts and quantities against

the rack’s bill of materials on provided drawings and/or

packing list. Do not assemble rack if parts are missing or

quantities are incomplete.

2.

Required Tools: Torque wrench (0 to 65 ft.-lb.) with 9/16”

and 3/4” hex socket. Adjustable wrench or 9/16” and 3/4” box

wrenches, tape measure, square and leveling device. Note:

Consult manufacturer’s instructions for tools required to install

floor mounting hardware.

3.

Location of Rack Assembly: When determining rack

location and floor anchoring pattern, use applicable drawings

provided with rack shipment. The optional arrangement

drawing, if ordered, should also be reviewed for rack and

battery cell placement. Consider boundaries and aisle

clearances when locating the general position of the rack.

Locate floor mounting locations using provided drawings. See

Figure 3. Note: Floor mounting hardware must be determined

in accordance with applicable building codes. C&D does

not provide floor mounting hardware. SEE PAGE 7 & 8 FOR

LOCATION OF MULTI-RACK ARRANGEMENTS.

4.

Initial Assembly: Anchor bolt washers (P/N RD05084 or

RD05100 for three tier racks) are supplied with the EP racks.

Each washer should be placed against the rack frame (see

Detail A). Place frames over the installed floor mounting

hardware, place the anchor bolt washers, and finger tighten

floor mounting hardware. All frames must face the same

direction. Install rear cross braces finger tight. See Figure 4

and Detail B. Do not install front cross braces at this time (if

required). Note: Cross bracing is used in all rear bays for EP1

racks (except for 2 step racks) and in all front and rear bays for

EP2 racks. Reference the rack assembly drawings included

in shipment for further details of the cross bracing pattern and

location for your specific rack model.

Anchor Bolt

Washer

Anchor Bolt Washer Installation

Initial Assembly

Rear Cross Brace(s)

Frame

Frame and Cross

Brace Connection

See Detail B

Floor Mounting

Hardware

See Detail A

Note Frame

Orientation

Frame Upright

Cross Brace

1/2-13 Bolt, Lock

Washer and Nut

Brace to Frame

connection (Reverse View)

DETAIL A

DETAIL B

FIGURE 3

FIGURE 4

RS02098/0114/CD

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Rack Assembly Location

and Anchoring Hole Pattern

2.00" Typical Clearance Around

Existing Boundary

As Required Aisle

Clearance