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Hints, 7 auto-tune (self-setting function), Technical explanation – Beckett RWF40 Hints Manual User Manual

Page 10: Conditions, Procedure

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Preliminary

04.02.2003 HVAC Products

2. Hints

2.7 Auto-tune (self-setting function)

RWF40 user manual section 6.2.4 and 9.1


The RWF40 User manual refers to a ‘self-setting-function
that for the purposes of this manual will be refered to as ‘Auto-tune’.

Technical Explanation


Auto-tune is a self-setting software function,
that is integrated into the RWF40 controller,
and can be repeated as often as desired.

Auto-tune tests the reaction, in the modulating mode of operation,
of the process-control loop, to steps in the actuator position,
according to a special procedure.

The data, during the forced oscillations, is then recorded, and used to
calculate new values, that are optimized for your specific controlled
system.

Auto-tune items summary:


Values for

Pb.1

,

dt, rt

and

dF1

, can always be changed.


Auto-tune
uses two different methods to force oscillations,
and will automatically select and use, a method, based on,
at the start of Auto-tune, what the difference is,
between the setpoint (w), and the

process value

.


When Auto-tune is started with a large difference,
(typically before the process-control loop has stabilized)
Auto-tune performs a forced oscillation around a

switching level

.


When Auto-tune is started with a small difference,
(typically after the process-control loop has stabilized)
Auto-tune performs a forced oscillation, around the setpoint (w).














If for any reason the controller exceeds the switch off threshold (HYS3)
Auto-tune will be cancelled.

Conditions


The controller must be :

- in the modulating output mode (D1 is open and the step icon

is off)


- burner is released (green LED above

is on, relay 1, is activated,

contact between terminals Q14 and Q13 is closed)

- controller is not in manual mode (red LED above

is off)


Procedure


Start Auto-tune by pressing

and release.


The current temperature value, (

175

)

is shown in the actual value display.

The current function item (

tunE

)

is flashing in the setpoint display.

You can cancel Auto-tune while it is flashing
pressing

and releasing.






When tunE stops flashing on it’s own
Auto-tune is complete.

You can save the new values for

Pb.1

,

dt, rt

and

dF1

,

by pressing

,

and holding for at least 2 seconds.






Possible results,and their correction. A favorable value for dt is rt/4.































Block diagram of Auto-tune.

Items at the user level that will affect Auto tune

SP 1

S

et

P

oint

1

HYS1

Switch-on threshold,

HYS

teresis

1

HYS3

Switch-off threshold,

HYS

teresis

3

,

Items at the Parameter level that Auto-tune will adjust

Pb.1 P

roportional

b

and

1

(Factory setting 10)

dt d

erivative

t

ime

(Factory setting 80)

rt

Integ

r

al action

t

ime

(Factory setting 350)

Item at the configuration level that Auto-tune will adjust

dF1

Time constant for

d

igital

F

ilter, analog

1