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Assembly of the front and rear diff. 4, Assembly of the front and rear diff, 26 assembly of the front and rear gear case – OFNA Racing DM-1 Spec User Manual

Page 8: No.2

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Step 1

Step 2

ASSEMBLY OF THE FRONT AND REAR DIFF.

4

36053
8X16mm
Ball Bearing

40514
Cap Joint

4X4 mm
Set Screw

40538
Diff. Case

40009
P6
O-Ring

40513
Diff. Gear
(Large)

40517
43T
Large
Bevel Gear

40009
P6
O-Ring

40513
Diff. Gear

36053
8x16mm Ball Bearing

94034
4x4mm
Set Screw

40010
2.5x13.8mm Pin

.....x4

.....x4

.....x4

.....x2

40009
P6 O-Ring

40514
Cap Joint

36053
8X16mm
Ball Bearing

40010
2.5x13.8mm
Pin

5

.....x16

30776
4x10mm
Washer

30773
4mm
Cross Pin

.....x4

ASSEMBLY OF THE FRONT AND REAR DIFF.

if Oi

D f.

l

40011
Diff. Gasket

3X12mm
Flat Head
Hex Screw

30773
4mm
Cross Pin

40024
13x16x0.2mm
Shim

.....x8

36053
8x16mm Ball Bearing

.....x4

2

6

ASSEMBLY OF THE FRONT AND REAR GEAR CASE

94036
5x5mm
Set Screw

40519
Cap Joint

40533
Gear Case

40024
13X16X0.2mm
Shim

36053
8X16mm
Ball Bearing

4X35mm
Hex Screw

40024
13X16X0.2 mm
Shim

40516
13T
Small Bevel Gear

36053
8X16mm
Ball Bearing

4X16mm
Hex Screw

¡¯

A

d

ju

s

t

th

e

b

a

c

k

la

s

h
¡

@

w

ith

th

e

s

h

im

s

.

40533
Gear Case

40010
2.5x13.8mm
Pin

*Put the Diff. Oil #100000 for front
and the #50000 for Rear
*Fill the Diff. case to approx. 80%
with the Diff. Oil

40513
Diff. Gear
(Small)

30776
4X10mm
Washer

Step 1

Step 2

NO.2

BAG

BAG

Step 1

Step 2

BAG

94020
3x12mm
Flat Head
Hex Screw

.....x8

94015
4x35mm
Hex Screw

.....x4

94011
4x16mm
Hex Screw

.....x4

NO.1
NO.12

NO.2
NO.4
NO.5

Builds two gear case for front and rear.

NB. It is very important to remove
the 30776 washer if the gear
mesh is too tight.

Tight the diff screws in this order.

1

4

3

2

Sc

w

re

Cem

ent

Oil

Oil

Tighten

Builds two differentials for front
and rear.

Builds two differentials for front
and rear.

Apply
Grease