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Warning – Nexen MTL2055 976889 User Manual

Page 4

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FORM NO. L-21219-D-0610

4

INTRODUCTION

Carefully read and complete the following installation, operation and maintenance procedures for the Nexen me-
chanical torque limiters. Failure to follow these procedures may result in poor performance and/or the failure of the
torque limiter.

WARNING

Installation and Operating Instructions for Nexen Mechanical Torque Limiters

WARNING

Installation of these torque limiters should only be preformed by a qualified technician.

Nexen mechanical torque limiters are ball detent style
overload clutches. They protect drive and driven mechanical
components from damage associated with torque overloads.
Backlash free torque transmission is accomplished by a
series of steel balls (4) nested in hardened detents (5).
Disc springs (2) push against an actuation ring (3) keeping
the balls nested. The disengagement torque is adjustable
by means of an adjustable ring (1). In the event of an
overload, the actuation ring moves axially allowing the
balls to come out of the detents separating the drive and
driven elements. The movement of the actuation ring can
be sensed by a proximity sensor (6) triggering the drive to
shut down.

General Functioning

In a torque overload, for the single-position design (standard) and multi-position design, the spring disengages
to allow the balls to come out of their detents separating the drive and driven elements. Very low residual spring
pressure remains so that the MTL will re-engage once the torque is reduced below the overload setting.

Single-Position / Multi- Position

Actuation Path (S)

Disengaged

Engaged

Figure 1

CAUTION

Re-engagement may only be effected at low speed.

With this design, when a torque overload is detected, the
disc spring completely flips over and places no residual
spring pressure on the actuation ring. The drive and driven
elements are completely separated.

Full Disengage, Free- Wheeling

CAUTION

Re-engagment should only be performed when the MTL is
still and not rotating!

Press-in force

Recess on the
adjustment nut

Lever

(Screwdriver)

Axial Pressure

engaged

disengaged

Actuation
Ring

The Nexen full-disengage MTL can be re-engaged in six
different positions or every 60 degrees with low “press-in”
force. Marks on the actuation ring and body (13) of the MTL
must line up and indicate the re-engagement points. Apply
axial pressure on the actuation ring to re-engage.

NOTE

Re-engagment of the MTL is not automatic and must be
performed manually.

Re-engagment of the Full Disengage Design

Figure 2

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