Symtech HBA 5 User Manual
Page 7

 
 
7
 
3 
When auditing the headlamp, the arrows indicate if the lamp is within or out of allowable limits of +/- 4 inches.
 
 
2.1.5 BATTERY CHARGER SOCKET 
The HBA 5 is powered by an internal battery supply that will provide a sufficient amount of power 
during working hours. An 110V ac power supply adapter is provided with the system for charging. A 
red LED light labeled “Charge” lights up to inform the operator that the battery is receiving power and 
is charging. 
2.1.5.1 BATTERY PACK
The HBA 5 internal battery is located on the inside of the alignment head. During initial assembly, battery pack must be installed per STEP 9, Assembly 
Instructions. The battery pack is detachable and can be removed if determined that it can no longer be recharged. Only certified battery packs as 
determined by SYMTECH Corporation can be substituted for the original, any unauthorized replacement risks voiding all warranties 
 
2.2 ALIGNMENT HEAD 
 
2.2.1 OPTICAL LENS 
The lens on the HBA 5’s alignment head is an impact resistant Fresnel lens designed 
specifically to converge the light emitted from the headlamp onto the internal screen. The 
pattern of light as seen on the screen is representative of the lamp pattern, as it would appear on 
an alignment screen at 25 feet away in a laboratory situation. 
2.2.2 POSITION SENSORS
The four position sensors are located on the front of the lens assembly, and are 
used to centrally locate the headlamp in front of the HBA5. These sensors send a 
signal, which is seen on the lamp position indicator arrows while in the position 
check mode. 
 
2.2.3 LEVEL VIALS
The level vials (2) are used as a field calibration reference only, and should not be tampered 
with. They are located inside the optical block. The level vial located at the bottom of the aim 
screen is used in conjunction with the front eccentric axle to adjust the level from left to right. 
The level vial located at top of the head, closest to the viewing window, is used in conjunction 
with the rear eccentric axle for field laser calibration and verification. 
2.3 MAST
The Mast is used to hold the HBA5 head and mirror assembly. It is attached to the base using a 1/2” diameter stud bolted through 
the base, with the unique ability to rotate to allow for minor adjustments to alignment without the need to move the entire HBA5 
machine. 
 
2.3.1 GLIDE PLATE 
The glide plate handle is used to position the alignment head up and down during 
the position check procedure. 
 
Tension adjustment screws are located on the glide plate to loosen / tighten 
 tension of glide plate 
 
 
 
2.4 WHEEL BASE 
The wheel-base is used to easily move the HBA5 in front of the vehicle while adjusting or checking 
headlamp adjustment. It is designed with both a front and rear eccentric axle for easy adjustment while 
leveling the unit. The front axle is adjusted once to level the front of the base, and the rear axle with 
the attached scale is used to adjust the HBA5 to the slope of the floor in the bay where headlamp 
adjustments are done. 
 
 
2.4.1 FLOOR SLOPE ADJUSTMENT WHEEL ASSEMBLY 
The wheel-base contains 3 wheels. The rear wheel is eccentric, and is used in conjunction with the laser 
to match the alignment head with the slope of the floor. The adjustable rear wheel operates by way of a 
turning lever, and numeric scale that is used by the operator to measure and 
record the floor’s slope. 
 
Make sure to loosen the attachment screws for the axle block before 
attempting to adjust the wheel. Damage will occur if this step is not 
accomplished first. 
 
 
2.4.2 UNIT LEVELING ADJUSTMENT WHEEL ASSEMBLY 
The front wheel is also eccentric. This wheel is used to set the overall level of the unit during initial set-up. A small scribe 
mark is placed on the eccentric axle during calibration at the factory; align this scribe mark with the indicator arrow on the base 
Level Vial
Bubble
Fresnel Lens
Position
Sensor
Mast with 
Glide Plate 
Wheel Base
Scale
Glide Plate Handle
Tension Screws
