BoonDocker KTM XC-W: 450/500 - Manual (Page 3)

Revised 12/20/2013 Page 3 of 5
www.boondockers.com………………..... ……….………………....877-522-7805
7. Install oil drain line where the drain plug is
located, rout under chain to the right side of bike
and leave to rout further in future steps. 8. Install oil feed line. Place the small hole
bracket on the stator cover as shown. Place big
hole bracket on the chain guide. Rout line to
rear.
9. Place stock air sensor on the top of the
intercooler outlet as shown. Use 2 given self
tapping screws to mount to the intercooler. 10. Install the intercooler with silicone and 2
clamps on the outlet. lift the back of sub frame
up to fit in place. Tighten 4 sub frame bolts.
Leave clamps loose.
11. Cut fuel line after the bend on the straight as
shown. Insert auxiliary fuel line, position and
crimp tight. Hook up auxiliary injector to
intercooler 12. Mount boost solenoid as shown on right side
of air box. Plug in the control box harness into
stock harness and auxiliary injector. Boost
solenoid adapter wires are red & purple white.