Dynalco DYNA-GEN Flywheel Generator System - Manual (Page 2)

CAUTION!! – SPECIAL HANDLING REQUIREMENTS
PLEASE READ THOROUGHLY BEFORE PROCEEDING
THIS PRODUCT CONTAINS RARE EARTH MAGNETS THAT CAN CAUSE SEVERE INJURY!
The rotor assembly consists of (2) rotor halves. Each rotor half has (18) rare earth magnets
which are embedded into the outer ring. These magnets have extremely high attraction
properties which can cause injury if not handled properly. Please use extreme caution when
handling, whether during initial unpacking, installation or during operation.
When Unpacking:
The (2) rotor halves are packaged together with a CAUTION label affixed to the outside of the
packing material. Please ensure that no ferrous (magnetic) material is within 12 inches of the
rotor assemblies when unpacking. It is best to keep the rotor assemblies in the packing material
until ready to install. These rotor halves will eventually need to be drilled to suit the engine
flywheel where they will be mounted.
When Installing:
Handle carefully during installation, being extremely aware of hand tools that could be attracted
to the magnets. It is advisable to wear gloves for additional protection. Precautions need to be
taken when locating and installing the rotor assembly to the engine flywheel, being aware of the
proximity to the engine and frame.
During Operation:
Always ensure that all metallic tools are kept clear of the flywheel area, especially prior to or
while running engine.
Note:
There is a potential data loss hazard to any magnetic media in close proximity, ie: credit cards, portable
memory, etc…
Needed For Installation:
Please verify the following parts / tools are available prior to installation:
Included in the Flywheel Generator System package:
(2) Rotor Halves
(1) Power Coil
(1) Power Supply Module
(1) Shim (0.070” for setting power coil air gap)
(1) ETS202-20 cold junction compensation probe (included with FWG-1200B only)
Required For Installation:
Hand tools (wrenches, screwdrivers)
Power Drill, drill bits & taps (for drilling & mounting flywheel rotor)
Calipers (for ensuring proper centering of rotor halves on flywheel)
Multi-Meter (for verifying proper output voltage with engine running)
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