beautypg.com

4 dismantling the slide-in unit, 7 notes on assembly, Lubrication – Richter MNKA Series (ASME) User Manual

Page 18: Dismantling the slide-in unit, Notes on assembly, Series mnka

background image

Series MNKA,

acc. to ASME

Page 18

9250-050-en

Revision 11

TM 7903

Edition 07/2010

Both radial ball bearings lie against the shaft collar,
so remove them singly on a press.
Remove support bracket

183

(with bearing

pedestal group 2).

7.6.3 Dismantling the bearing pedestal,

oil bath lubrication

Remove hex. screw

901/4

and drain oil.

Clamp the end of the drive shaft

213

in a vice. Use

protective jaws.
Undo hex. socket screw

914/1

counterclockwise.

Pull off drive magnet assembly

858

.

Remove pump from the vice.
Undo rear bearing cover

361

and pull off the shaft

with the rotary shaft seal

421/1

and cover gasket

403

.

Remove wavy spring washer

953/1

.

Pull out drive shaft

213

with the two radial ball

bearings

321/1, 321/2

.

Both radial ball bearings lie against the shaft collar,
so remove them singly on a press.
Pull rotary shaft seal

421/2

out of the bearing

pedestal.
Remove support bracket

183

(with bearing

pedestal group 2).

7.6.4 Dismantling the slide-in unit

If the bearing pedestal has not been dismantled:

Caution !

Magnetic forces !

Risk of accident !

Axial forces

are produced when the plain bearing

pedestal

339

is pulled out of the lantern

344

. They

diminish again abruptly after it has been removed.
The torque of the magnetic drive installed is indicated
on the

name plate

.

Undo hex. screws

901/5

lantern/plain bearing

pedestal.
Pull plain bearing pedestal

339

out of the lantern

344

.

Possibly loosen the centering of the plain bearing
pedestal with a rust dissolver and levers.

It is imperative to use clamping jaws with a
rubber surface!

Clamp the metallic surfaces of the plain bearing
pedestal

339

in a vice.

Using a strap wrench or assembly wrench, undo
the impeller

230

and inner magnet assembly

859

.

Right-hand thread

!

Remove inner magnet assembly

859

.

Remove O-ring

912/3

.

Pull the bearing sleeve

529/2

, impeller

230

, bearing

sleeve

529/1

and distance ring

504

out of the plain

bearing pedestal

339

or off the pump shaft.

.

Make sure that no plain bearing parts fall.
Silicon carbide is easy to break.

Use isolated gloves when handling hot
bearings. Failure to follow this instructions
may result in property damage, sever

personal injury, or death.

If the bearing bushes

545

have to be removed

from the plain bearing pedestal

339

, a Richter jig is

best used for this.
Store bearing sleeves

529

and bearing bushes

545

in pairs which belong together.
To dismantle the can (containment shell)

159

, can

(containment shell) insert

158

, intermediate ring

509/1,

pull parts out of the lantern

344

.

Only separate can (containment shell)

159

and can

(containment shell) insert

158

if one part has to be

replaced. If separation is not possible, the unit
must be cooled to approx. 41 °F (5 °C).
In the case of a vacuum-tight design the can
(containment shell) insert is glued to the can
(containment shell). Separation is not possible
without destroying the can (containment shell).
In the case of a can (containment shell) with a can
(containment shell) monitor using a flexible p.c.
board, dismantling is possible. Reassembly,
however, should only be performed at the
manufacturer's works.

7.7 Notes on assembly

Use original spare parts. See also

Section 2.4

.

Do not use any defective parts.
Has the pump been shut down, drained and
flushed in accordance with the regulations?
See also

Section 6.3

.

Apply Anti-Seize-Special assembly paste (e.g.
from Weicon) to fitted surfaces (not stainless steel
parts).
The thread in the impeller

230

, the inner magnet

assembly

859

and on the pump shaft

211

must not

be greased as otherwise no optimum glued
connection is possible.
Install plain bearings in pairs as supplied or stored.
Check whether all parts fit and only then assemble.
Important dimensions (centerings, bearing fits or
bearing play) are to be checked prior to assembly;
perform a trial assembly if required.
It is recommended to replace the gaskets

400/1

and

401

as well as the wavy spring washer

953/1

during assembly.
Prior to the assembly of parts with magnets,
remove any metal particles adhering to them.
A complete assembly process is described in the
following.
Sub-sections can be deduced from this.