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4 air purging of the piping and indoor unit – Klimaire KSIM Series Service Manual User Manual

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Capacity is base on standard length and maximum allowance length is base of reliability.

Oil trap should be installed per 5-7 meters.

6.4 Air purging of the piping and indoor unit

Required tools:

Hexagonal wrench; adjustable wrench; torque wrenches, wrench to hold the joints and gas leak detector.

Note:

The air in the indoor unit and in the piping must be purged. If air remains in the refrigeration piping, it will affect the

compressor, reduce the cooling capacity, and could lead to a malfunction of unit.

Be sure, using a torque wrench to tighten the service port cap (after using the service port), so that it prevents the gas

leakage from the refrigeration cycle.

Procedure

1. Recheck the piping connections.

2. Open the valve stem of the 2-way valve

counterclockwise approximately 90’, wait 10

seconds, and then set it to closed position.

Be sure to use a hexagonal wrench to operate

the valve stem.

3. Check for gas leakage.

Check the flare connection for gas leakage

4. Purge the air from the system.

Set the 2-way valve to the open position and

remove the cap from the 3-way valve’s service

port.

Using the hexagonal wrench to press the valve

core pin, discharge for three seconds and then wait

for one minute.

5. Use torque wrench to tighten the service port cap

to a torque of 1.8 kgf.m. (18n.m)

6. Set the 3-way valve to the opened position.

7. Mounted the valve stem nuts to the 2-way and

3-way valves.

8. Check for gas leakage.

At this time, especially check for gas leakage from

the 2-way and 3-way stem nuts, and from the

service port.

Caution:

If gas leakage is discovered in step (3) above, take

the following measures.

If the leaks stop when the piping connections are

tightened further, continue working from step (4).

If the gas leaks do not stop when the connections are